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Wanner Engineering, Inc.

2

United States          Instant Information:     www.vectorpump.com
(612) 332-5681       Fax (612) 332-6937     VEC-991-4000B

!   CAUTION

        Important Precautions

•  To avoid personal injury or pump damage, follow all

instructions and safety precautions carefully.

•  Don’t exceed the manufacturer’s recommended RPM

or pressure limits.

•  Follow all codes and hydraulic recommendations on

installation and operation of the pumping system.

•   To prevent vibration, mount the pump and motor securely

to a rigid, level base.

•   For safety and easier servicing, provide adequate work

space around the pump. Allow space to remove the front

cover, hose clamps, hose, and drive unit.

W0387

Vector 4000 Important Precautions

Safety Precautions

General remarks

These safety and installation instructions contain important 

information and precautionary notes and must be available to 

those operating the pump. Please read them thoroughly prior to 

installation, electrical connection and use of the pump. Operating 

instructions for components of pumps must be followed.
These safety and installation instructions do not cover local 

regulations. Installers and operators must also observe local 

regulations during installation and operation. 
Each pump must be labeled by the end user to warn of any hazards 

that the system process may produce; e.g. corrosive chemicals 

or hot process etc.
All personnel involved in the operation, maintenance, inspection 

and  installation  of  the  pump  must  be  fully  qualified  to  perform 

the work. The personnel’s responsibilities, competence, and 

supervision must be clearly defined by the operator. To the extent 

that if the personnel in question is not already in possession of 

the requisite know how, appropriate training and instruction must 

be provided. In addition, the operator is responsible for ensuring 

that the contents of the operating instructions are fully understood 

by all the responsible personnel.
When installing a Vector pump in conjunction with a motor, or motor 

and frequency controller, the relevant manuals must be referred 

to for electromagnetic compatibility. 
All safety instructions in this manual and all relevant local health 

and safety regulations must be followed.
Pay attention to the weight of the pump before attempting to lift 

either manually or when selecting appropriate lift equipment.

Safety Measures

1. Mechanical risk:

Ensure that all protections (cover, sight glass, ventilator hood, 

coupling protection) are in place before operating the pump.
Disconnect the electrical supply before any mechanical work, 

except during hose replacement. 

Hose replacement must be done with the pump cover closed. 
While replacing a hose, wear protective gloves and clothes. 

Keep hands away from the brackets, suction and discharge 

flanges.

During pump maintenance, check that lifting points are cor-

rectly used.

The frame of the pump must be firmly fastened to the ground.

2. Electrical risk:

Ensure that the electrical installation conforms to the local 

standards required; especially regarding ground and thermal 

protection.

3. Operational risk:

Check that the materials to be pumped are compatible with the 

following:

• Peristaltic pump operation.

• Hose material.

• Lubricant.

• Inserts material.

• Shoe material.
Wanner cannot guaranty the hose lifetime or the material loss 

due to a hose burst. It is the operator’s responsibility to prevent 

pumped liquid loss with additional hose rupture detectors and 

or automatic shut down valves. Check guarantee for further 

information.
Ensure that the pump is compatible with the process.
Ensure that the pump suction side pressure is correct. 
To avoid hose rupture, make sure that:

• The pump casing is not filled with the pumped material.

• That the suction line is not on load. Otherwise the material      

   may empty into the pump casing and leak out of the pump.

• That the discharge line is not under pressure. Otherwise the   

   pumped material may be forced back into the pump casing 

   and leak out of the pump.
A leakage detector as well as automatic shut down valves are 

recommended in order to prevent hose rupture. 
When draining the pump following a hose rupture, make sure 

the lubricant and pumped material are disposed of properly.
Complete or partial blockage of the positive displacement 

pump discharge line can lead to a dangerous high pressure 

condition. Before operating the pump, make sure there is no 

complete or partial hose blockage.
Before each use, check the direction of rotation of the pump. 

While placing the pump under vacuum, mount window screw 

using an airtight glue to avoid air leakage.

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Страница 1: ...006 4007 4009 4010 4014 Model 4004 1204 Chestnut Avenue Minneapolis MN 55403 Tel 612 332 5681 Fax 612 332 6937 Toll free fax US only 800 332 6812 www vectorpump com email sales wannereng com Model 401...

Страница 2: ...ons must be followed Pay attention to the weight of the pump before attempting to lift either manually or when selecting appropriate lift equipment Safety Measures 1 Mechanical risk Ensure that all pr...

Страница 3: ...9 4 INSTALLATION 4 1 Inspection 10 4 2 Installation Planning 10 4 3 Piping 10 4 4 Lifting the Pump 11 5 PUMP STARTUP 11 5 1 Preparations 11 5 2 Startup 11 6 MAINTENANCE 11 6 1 Emptying and Filling of...

Страница 4: ...al directives of security can be necessary according to working conditions or according pro cess Contact your Wanner distributor if you notice a potential danger during the use of the pump 2 3 USER TR...

Страница 5: ...on which include the reduction ratio power and electrical voltage PHASE 1 The pump hose is compressed successively by two pressing shoes assembled on a rotating wheel The first shoe by press ing the...

Страница 6: ...SIGNATION 4003 4004 MATERIAL 1 CASING CAST IRON 2 COVER TRANSPARENT LEXAN 3 WHEEL CAST IRON 6 SLEEVE EPDM 7 CLAMP ON CASING STAINLESS STEEL 8 CLAMP SLEEVE HOSE STEEL 9 CLAMP ON HOSE STEEL 10 SEAL COVE...

Страница 7: ...ED STEEL 5 SHOE ALUMINIUM ALUMINIUM 4009 CAST IRON 4010 6 SLEEVE EPDM EPDM 7 CLAMP ON CASING STAINLESS STEEL STEEL CK 8 CLAMP SLEEVE HOSE STAINLESS STEEL STAINLESS STEEL 9 CLAMP ON HOSE STAINLESS STEE...

Страница 8: ...2 COVER STEEL 3 WHEEL CAST IRON 4 SHIM GALVANIZED STEEL 5 SHOE CAST IRON 6 SLEEVE EPDM 7 CLAMP ON CASING STAINLESS STEEL 8 CLAMP SLEEVE HOSE STAINLESS STEEL 9 CLAMP ON HOSE STEEL 10 SEAL COVER NITRIL...

Страница 9: ...ease contact your Wanner distributor for additional informa tion about these options 3 4 PUMP HOSE Wanner hoses are manufactured according to strict specifica tions for the best performance of the pum...

Страница 10: ...ibration 4 Install a pressure gauge in the discharge piping 5 In some cases a pulsation dampener may be required to decrease pulsations Mount dampener within ten pipe diameters of the pump discharge c...

Страница 11: ...rain plug by applying Teflon band or waterproof paste of close drain tap 7 Remove sight glass 15 as well as seal 46 and fill the casing with Wanner lubricant See 9 3 Lubrication Table for quantity Fil...

Страница 12: ...6937 VEC 991 4000B Vector 4000 Maintenance 6 1 CHANGING LUBRICANT Cont d FOR MODELS 4003 4004 Unscrew breather plug 52 Place a funnel inside the breather plug hole and fill the casing with the Wanner...

Страница 13: ...the Parts List exploded views of this manual CAUTION Before any hose change check the following points 1 Skilled personnel are to perform this service and have read and understand this manual 2 Close...

Страница 14: ...ve clamps 8 9 12 24 18 Figure 5 FOR MODELS 4003 4004 At the pump outlet loosen clamps 8 and 9 Remove circlips 24 and dismantle bracket 18 Remove insert 12 and clamps See Figure 5 12 47 Figure 3 18 9 8...

Страница 15: ...al 10 and replace if necessary 3 Check the state of wear of the pressing shoes 5 and replace them if necessary See 6 4 CAUTION A wear of shoes can cause problems to the pump and provoke abnormal hose...

Страница 16: ...24 Tighten clamps Note If you have difficulty assembling inserts into the pump hose coat them slightly with Wanner lubricant Never use another lubricant 8 Assemble the brackets 18 and pre assemble fl...

Страница 17: ...with the hose and put aside the shims if any Check that the pin 30 is still on the wheel 4006 4007 4009 4010 6 Mount a new shoe on the wheel with shoe bolt 28 and shoe bolt washer 29 Slide the shims...

Страница 18: ...e lubricant and clean out the pump See 6 1 3 Remove the pump hose See 6 3 1 4 Disassemble the pump cover and remove the cover seal 10 5 Disassemble the wheel by unscrewing the hub 19 6 Remove the whee...

Страница 19: ...l not to damage the shaft seal Tighten nuts 41 and washers 72 15 Mount the wheel on the pump shaft Position and space wheel as indicated by the illustration in Figure 15 Refer to the Positioning Dista...

Страница 20: ...Reference Numbers located in the Parts List exploded views of this manual 1 Steps 1 thru 10 for Vector pumps 4003 and 4010 2 Disassemble the seal flange 25 and remove the shaft seal with a screwdrive...

Страница 21: ...cover Shims are inserted or removed thru the sight glass opening as described in the following steps See Figure 18 illustrations 1 Jog run the motor and bring a shoe in front of the sight glass 2 Cut...

Страница 22: ...ip seals See 6 4 2 and 6 6 7 Replacement of the shoes If these are worn on the contact surface See 6 4 1 8 Replacement of the cover seal 10 In the case of a leak around the pump cover See 6 3 2 8 Repl...

Страница 23: ...Leave a space behind the motor ventilator hood so as not to obstruct the air intake 6 6 3 PUMP STARTING Perform the procedures outlined in the PUMP STARTUP sec tion 5 before pump operation 6 6 4 BEAR...

Страница 24: ...t blocked the hose The lubricant level detector has been activated Check lubricant level Check if the pump hose has burst Re place Low capacity or pressure Not enough Shims under shoes Add the suffici...

Страница 25: ...Make sure that the piping friction losses do not exceed the value requested for an appropriate functioning of the pump Pump speed too high Reduce pump speed Wrong shimming Check shimming Pumped materi...

Страница 26: ...4004 4006 4007 4010 4014 FLANGED GEAR MOTOR and FPSHS series PUMPS 4003 4004 Model A B C D E F G H I J 4003 103 5 115 226 95 256 220 240 33 5 260 280 4004 73 193 296 145 322 250 280 51 75 300 330 ALL...

Страница 27: ...ns 9 1 VECTOR 4000 PUMP DIMENSIONS 4006 4007 L D C M N O 4 x K P Q Q I F G A B C D E F G H I J 4006 95 262 355 5 190 416 311 351 110 560 600 4007 122 5 330 435 5 238 525 5 426 476 157 75 770 810 K L M...

Страница 28: ...4 L M N 4xK P I J D C Q Q F G K 4009 4x 19 4010 4x 19 4014 4x 27 M N O ANSI FLANGE P Q 75 86 87 170 94 5 102 2 0 in 150 lb 152 256 5 140 5 142 3 0 in 150 lb 210 345 MODEL 4014 262 876 803 555 1320 690...

Страница 29: ...Instant Information www vectorpump com 612 332 5681 Fax 612 332 6937 VEC 991 4000B Vector 4000 Parts Vector 4003 4004 51 6 41 27 39 7 8 48 9 16 26 23 52 18 4 2 2 1 3 1 21 42 72 19 10 2 34 33 71 not sh...

Страница 30: ...nformation www vectorpump com 612 332 5681 Fax 612 332 6937 VEC 991 4000B Vector 4000 Parts Vector 4006 4007 A B 7 6 8 1 2 5 1 5 1 2 3 7 47 12 8 9 48 2 15 46 23 2 4 2 7 1 4 1 39 26 22 40 27 16 38 37 1...

Страница 31: ...nformation www vectorpump com 612 332 5681 Fax 612 332 6937 VEC 991 4000B Vector 4000 Parts Vector 4009 4010 A B 7 6 8 1 2 5 1 5 1 2 3 7 47 12 8 9 48 2 15 46 23 2 4 2 7 1 4 1 39 26 22 40 27 16 38 37 1...

Страница 32: ...12 332 5681 Fax 612 332 6937 VEC 991 4000B Vector 4000 Parts Vector 4014 A B C 48 47 12 10 2 46 5 1 8 3 7 3 16 1 41 36 21 22 37 3 7 7 2 42 72 70 23 1 5 2 5 18 DETAIL A 20 32 5 29 28 31 19 3 30 4 DETAI...

Страница 33: ...N PLATE 21 FRAME X X X X 22 LIFT RING 23 OIL PLUG X X X X 24 CIRCLIPS X X 25 SEAL FLANGE 26 SHAFT SEAL X X X X 27 SEAL SLEEVE X X X X 28 SHOE BOLT X X 29 SHOE BOLT WASHER X X 30 SHOE CENTERING PIN X X...

Страница 34: ...X X X X X X X X X F DESIGNATION FPSH 05 FPSH10 FPSH15 FPSH20 FPSH25 TO FPSH40 FPSHX40 TO 1 CASING X X X X 2 COVER TRANSPARENT X X X X 3 WHEEL X X X X 4 SHIM X X 5 SHOE X X 6 SLEEVE X X X X 7 CLAMP SL...

Страница 35: ...icates the quantity of lubricant necessary for every pump size Employ only Vector lubricant for Vector hose pumps Refer to 6 2 for lubricant emptying and filing 9 4 SHOE SHIMMING TABLE Refer to 6 5 to...

Страница 36: ...3 9 4 SHOE SHIMMING TABLE 10 145 P 15 217 5 10 145 P 15 217 5 9 5 GENERATED NOISE AND TEMPERATURE NOISE The Wanner Pumps do not generate more than 60dB during their operation TEMPERATURE The cover an...

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