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Request for Return 

 

 

 

 

FAILURE REPORT

 

  

 

TURBO PUMPS and TURBOCONTROLLERS

 

 

 POSITION 

PARAMETERS 

 

Does not start 

 

Noise 

 

Vertical   

Power: Rotational 

Speed: 

 

Does not spin freely 

 

Vibrations 

 

Horizontal   

Current: Inlet 

Pressure: 

 

Does not reach full speed 

 

Leak 

 

Upside-down   

Temp 1: 

Foreline Pressure: 

 

Mechanical Contact 

 

Overtemperature 

 

Other: 

Temp 2: 

Purge flow: 

 

Cooling defective 

 

………………….  OPERATION TIME:

 

TURBOCONTROLLER ERROR  MESSAGE:

 

 

 

ION PUMPS/CONTROLLERS   

        

 

         VALVES/COMPONENTS 

 

Bad feedthrough 

 

Poor vacuum 

 

 

Main seal leak 

 

Bellows leak 

 

Vacuum leak 

 

High voltage problem 

 

 

Solenoid failure 

 

Damaged flange 

 

Error code on display 

 

Other 

 

 

Damaged sealing area 

 

Other 

Customer application: 

 

 

Customer application: 

 

 

 

 

 

 

 
LEAK DETECTORS 

 

        

 

 

         INSTRUMENTS  

 

Cannot calibrate 

 

No zero/high backround 

 

 

Gauge tube not working 

 

Display problem 

 

Vacuum system unstable 

 

Cannot reach test mode 

 

 

Communication failure 

 

Degas not working 

 

Failed to start 

 

Other 

 

 

Error code on display 

 

Other 

Customer application: 

 

 

Customer application: 

 

 

 

 

 

 

 
PRIMARY PUMPS 

 

  

 

 

         DIFFUSION PUMPS 

 

Pump doesn’t start 

 

Noisy pump (describe) 

 

 

Heater failure 

 

Electrical problem 

 

Doesn’t reach vacuum 

 

Over temperature 

 

 

Doesn’t reach vacuum 

 

Cooling coil damage 

 

Pump seized 

 

Other 

 

 

Vacuum leak 

 

Other 

Customer application: 

 

 

Customer application: 

 

 

 

 

 

 

 

FAILURE DESCRIPTION

 

(Please describe in detail the nature of the malfunction to assist us in performing failure analysis):

 

 

 

NOTA: Su richiesta questo documento è disponibile anche in Tedesco, Italiano e Francese. 
REMARQUE : Sur demande ce document est également disponible en allemand, italien et français. 
HINWEIS: Auf Aufrage ist diese Unterlage auch auf Deutsch, Italienisch und Französisch erhältlich. 

Содержание Turbo-V 969-9831

Страница 1: ...87 900 806 01 F MAY 2005 INSTRUCTION MANUAL Turbo V Vent Device Model 969 9831 vacuum technologies ...

Страница 2: ...Turbo V Vent Device ...

Страница 3: ......

Страница 4: ......

Страница 5: ...ENT DEVICE SPECIFICATIONS 3 Control Unit 3 Vent Valve 3 TURBO V VENT DEVICE OUTLINE 3 CONTROL UNIT INSTALLATION 4 VENT VALVE INSTALLATION 4 OPERATION 4 TIME SETTING 5 VENT CONTROL UNIT DESCRIPTION 6 Power Circuit 6 Protection Circuit 6 Timer Circuit 6 TURBO V VENT DEVICE REPLACEMENT PARTS 7 ...

Страница 6: ... Cautions are used when failure to observe instructions could result in damage to equipment whether Varian supplied or other associated equipment NOTE Information to aid the operator in obtaining the best performance from the equipment TURBO V VENT DEVICE DESCRIPTION The 969 9831 Turbo V vent device consisting of a vent control unit and a vent valve is a complete unit suitable for automatic ventin...

Страница 7: ...sent Turbo V pump ON relay RL1 allows the integral battery to be recharged then the timer circuits are inhibited and reset When the Turbo V is shut off RL1 still remains energized and the delay timer counter starts After the pre set delay time the valve opens and the venting time count starts At the end of the venting time relay RL1 de energizes and the battery is disconnected The battery is prote...

Страница 8: ...t line Output to valve 1 5 metres long two conductor wire 5 metres long two conductor wire Weight 1 3 Kg 2 9 lbs Vent Valve High vacuum flange NW 10 KF Gas entrance Riffled nozzle 4 8 mm 0 19 O D Tube 1 4 Orifice size 1 2 mm 0 05 Pressure range 10 6 mbar to 1bar 10 7 Torr to atm Leak rate 1x10 7 mbar l s Life cycle One million cycles Input voltage power 24 Vdc 10 5 1 W Bakeout temperature 60 C 140...

Страница 9: ... gas bottle line is used check the correct venting time to prevent overpressuring the Turbo V pump CAUTION It is strongly recommended to power the vent unit using the 120 Vac terminal available on the Turbo V controller rear panel This will ensure that it is correctly sequenced NOTE The Turbo V vent device has been designed to vent the Turbo V pump only To vent the chamber it is advisable to insta...

Страница 10: ... venting time of 4 minutes proceed as follows Adjust the delay time rotary switch to 8 and place the jumper across 1 16 minute Adjust the venting time rotary switch to 8 and place the jumper across 1 2 minute CAUTION Use the appropriate tool to adjust the time settings to avoid damages to the rotary switches The minimum venting times for each Turbo V pump series with the high vacuum flange blanked...

Страница 11: ...ischarge of the battery a sensor circuit is provided When the battery voltage reaches 4 5 V transistor Q4 is cut off Subsequently relay RL1 deenergizes and the battery is disconnected Even though the battery is designed to accept overcharging to avoid thermal runaway problems caused by overcharging diodes D7 and D9 are provided This circuit allows an automatic adjustment of the charging voltage in...

Страница 12: ...718 02 Gas filter 28 900008 01 Battery 6 V 1Ah 74 103100 01 Relay 6V 72 114110 01 Transformer T1 120 12V 8VA 03 660295 L E D yellow LT4223 67 560005 L E D red LT4253 67 560004 For a complete overview of Varian s extensive vacuum product line please refer to the Varian Vacuum Catalogue Turbo V Vent Control Unit Schematic Diagram ...

Страница 13: ...NTIFICATION Product Description Varian P N Varian S N Purchase Reference TYPE OF RETURN check appropriate box Paid Exchange Paid Repair Warranty Exchange Warranty Repair Loaner Return Credit Shipping Error Evaluation Return Calibration Other HEALTH and SAFETY CERTIFICATION Varian Vacuum Technologies CAN NOT ACCEPT any equipment which contains BIOLOGICAL HAZARDS or RADIOACTIVITY Call Varian Custome...

Страница 14: ...ate No zero high backround Gauge tube not working Display problem Vacuum system unstable Cannot reach test mode Communication failure Degas not working Failed to start Other Error code on display Other Customer application Customer application PRIMARY PUMPS DIFFUSION PUMPS Pump doesn t start Noisy pump describe Heater failure Electrical problem Doesn t reach vacuum Over temperature Doesn t reach v...

Страница 15: ...ian India PVT LTD 101 108 1st Floor 1010 Competent House 7 Nangal Raya Business Centre New Delhi 110 046 India Tel 91 11 5548444 Fax 91 11 5548445 Italy Varian Vacuum Technologies Via F lli Varian 54 10040 Leini Torino Italy Tel 39 011 997 9111 Fax 39 011 997 9350 Japan Varian Vacuum Technologies Sumitomo Shibaura Building 8th Floor 4 16 36 Shibaura Minato ku Tokyo 108 Japan Tel 81 3 5232 1253 Fax...

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