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INCORPORATED

®

                                                                          Installation 

 

ITC-Series

 Inverter 

Page 16 

 

 

 

 

 

 

 

 

 

 8/05/17 

the factory setpoints via the configuration switches. 

 

CAUTION  

Do not operate DC loads, such as DC lights,  pumps, etc., during battery charging.

 The loads may cause 

overcharging  by  preventing  the  charging stages from reaching their ‘trigger points’ or may cause the battery to 
run down even though the charger is ON. 

T 1 Figure 2.2-2 Battery Charger Factory Setpoints

 

 

Guideline 

SP00172 

24V 

Factory 

Setpoint  

(for Wet 

Battery) 

Factory 

setpoint for 

Gel/AGM 

Battery 

 

Units 

 

 

 

12V 

24V 

12V 

24V 

 

Bulk Charge Volts 

 

28.6 

14.2 

28.4 

14.1 

28.2 

VDC 

Bulk Charge Current 

20% C Rate 

60 

80 

60 

80 

80 

Amps 

Absorption Charge Volts 

 

28.6 

14.5 

29.0 

14.2 

28.4 

VDC 

Absorption Charge Current 

 

55 

40 

55 

40 

40 

Amps 

Absorption Maximum Time 

 

10 

10 

10 

10 

10 

Minutes 

Float Charge Volts 

 

26.6 

13.2 

26.4 

13.7 

27.4 

VDC 

Equalize Volts 

Wet only 

N/A 

15.5 

31.0 

N/A 

N/A 

VDC 

Equalize Maximum Time 

Wet only 

N/A 

15 

15 

N/A 

N/A 

Minutes 

Battery ‘C Rate’ is equal to battery Amp Hour capacity. 

 
Battery Temperature Sensor Option 

The battery temp sensor is designed to reduce the float voltage when the battery temperature exceeds 25° 
Celsius. No reduction in float voltage should occur below 25°C (77° F). The battery temp sensor plugs into P7, 
which is located on the left side of the control board. See F 13  Figure 3-1 Customer Terminations. The battery 
temperature sensor and 35’ cable kit part number is ITC-BTS. Individually, the temperature sensor part number 
is D012684 and the cable part number is D012638. 
 

Automatic Power Management (APM) 

A key feature of the battery charger operation is Automatic Power Management (APM). This feature monitors the 
AC input current and will reduce the battery charger output as necessary to keep the AC input current under the 
APM  setpoint.  The  APM  circuit  will  not  limit  power  to  the  passthrough  AC  loads.  If  the  passthrough  AC  loads 
exceed 30 Amp, the battery charger output will be reduced to zero and the breaker may trip. 

GenStart  

It should be noted that the Generator Start Operation is designed to minimize the generator run time, so at the 
present set points there is no Absorption stage per se.  Therefore, the batteries must be periodically conditioned 
by leaving the generator on, or charging them with another system. 

The GenStart feature is designed for use in installations where a generator is used to provide AC input power for 
battery  charging. The GenStart feature provides a contact closure to signal the generator to start when battery 
voltage  falls  below  the  ‘Generator  Start  Volts’  11.0  (22)  VDC  setpoint.  The  GenStart  contacts  open when bulk 
charging current fall below the ‘Generator End Amps’ 20 Amp DC setpoint. The Bulk charging current is checked 
every 4 minutes, therefore the minimum generator ON time is 4 minutes. The contacts are NEC Class 2, rated 2 
amps at 24 VDC. 

It should be noted that the GenStart contacts are shown in Figure 1.4-9 Customer Terminations, and likewise a 
similar set of Normally Open Contacts are available to indicate a “Low Battery” or “Fan On” condition. 

 

Caution 

Содержание SP00175

Страница 1: ...Manual 8 5 17 ITC Series Inverter Charger System Models SP00175 SP00176 ITC12 2100 ITC12 3200 and SP00172 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 614 771 2718 1 800 ACPOWER www van...

Страница 2: ...INCORPORATED ITC Series ITC Series Inverter Page 2 8 05 17 Notes...

Страница 3: ...WIRING IDENTIFICATION 18 AC INPUT OUTPUT WIRING 18 DC BATTERY WIRING 18 FRONT PANEL CONTROL DISPLAY OUTLET 19 SYSTEM ON OFF SWITCH 19 REMOTE SIGNAL CONTACTS 19 INSTALLATION 19 BASIC GUIDELINES 19 DC W...

Страница 4: ...7 Figure 1 4 6 Suspended Dimensions in Inches 11 F 8 Figure 1 4 7 Bottom Mount Dimensions in Inches 11 F 9 Figure 1 4 8 Control Display Unit Dimensions in Inches 11 F 10 Figure 1 4 9 Customer Terminat...

Страница 5: ...e cover of this manual System Features and Specifications General Description The ITC Series system consists of a DC to AC true sine wave inverter a battery charger an automatic AC transfer switch and...

Страница 6: ...lts This will alert the user to take appropriate measures to avoid shutdown of the Inverter at 10 5 21 0 VDC The SP00172 offers a Fan On contact instead of the Low Battery contact for turning on an ex...

Страница 7: ...Surge Capacity 25 C 3 sec 6400 watts DC INPUT Operating Range 10 5 to 17 Volts 21 0 to 31 Volts No Load Inverter ON 4 amps 3 amps No Load Inverter OFF 0 30 amps 0 30 amps Full power 208 amps 350 amps...

Страница 8: ...6 7 8 9 4 5 FRONT VIEW 13 2 14 15 16 10 LEFT SIDE VIEW RIGHT SIDE VIEW 11 12 15 16 OPTIONS CABLE ENTRY CHASSIS GROUND ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION BATTERY TERMINAL ACCESS REMOTE...

Страница 9: ...when enabled but not on 2 Inverter On Off Button Enables Disables Inverter Function 3 Charger Indicator Light Solid when on flashes when enabled but not on 4 Charger On Off Button Enables Disables Cha...

Страница 10: ...allowing access to user AC and control terminals through a removable front cover ACCESS PANEL REMOVABLE FROM FRONT WHEN UNDER TABLE MOUNTED DOCKED DISPLAY CONTROL PANEL DC TERMINATIONS POWER ON OFF SW...

Страница 11: ...8 5 17 18 10 7 8 19 1 4 13 5 8 16 3 4 8 1 8 7 5 16 8 3 4 ITC DIMENSIONS FOR SUSPENDED MOUNTING F 7 Figure 1 4 6 Suspended Dimensions in Inches 19 1 4 18 10 7 8 16 3 4 13 5 8 7 5 16 8 ITC DIMENSIONS F...

Страница 12: ...ITC Series Inverter Page 12 8 05 17 F 9 Figure 1 4 8 Control Display Unit Dimensions in Inches Overload Overload LowBattery Bulk Fault Fault INCOR PORATED Inverter On Off Charger On Off 3 78 3 50 3 3...

Страница 13: ...l be steadily on when the unit is in the Inverter or Charger mode These Inverter and Charger lights will blink if the mode is not currently on but are enabled Example The Inverter light will blink whe...

Страница 14: ...temperature will shut down system Overheat The SCR plate or power brick overheating will cause the system to shutdown If the unit has faulted there are the two following options 1 Auto restart After...

Страница 15: ...uring the Equalize Cycle the battery is charged at the Absorption Charge Amps setpoint and the Equalize Voltage 15 5 30 0 VDC setpoint The Equalize Charge Cycle provides a deliberate overcharging of t...

Страница 16: ...ally the temperature sensor part number is D012684 and the cable part number is D012638 Automatic Power Management APM A key feature of the battery charger operation is Automatic Power Management APM...

Страница 17: ...le Control Display Units Note The figure below is also available on the Rear of the Control Display Unit on 12V units ON O OFF 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 5 O O O O O O O O 6 O O O O O...

Страница 18: ...rtment is a terminal strip for making AC input and AC output connections P14 and P15 NOTE The AC output voltage and the required AC input voltage of the ITC is 120 VAC 60Hz DC Battery Wiring A DC wiri...

Страница 19: ...is provided terminal 6 with a current limiting resistor integral to the circuit INSTALLATION Unpacking the Inverter Inspect the shipping container and equipment for loose or damaged parts If any damag...

Страница 20: ...allations do not use the vehicle chassis as the DC negative conductor Use a cable the same size as the DC positive to go directly from the inverter to the battery negative 4 Route the AC and DC power...

Страница 21: ...nd negative cables enter the compartment through separate strain reliefs located at the right front of the unit WARNING Never make electrical connections live Make the connections to the inverter firs...

Страница 22: ...vided by others to comply with the National Electric Code NFPA 70 2 AC Wire Size To properly size the AC input and output wiring the installer must consider the inverter output capability the inverter...

Страница 23: ...ield wires to the proper AC input terminals and tighten to 9 lb in max Replace the front cover Warning Do not attempt to use a stranded wire Stranded wire has a tendency to break off some of the stran...

Страница 24: ...attery Note the keyed BTS cable has same connector on both ends so cable connector orientation does not matter Make sure cable does not come into contact with sharp edges and is secured with nylon tie...

Страница 25: ...nces that contain electronic power supplies e g computers TVs and VCRs The square wave is appropriate when operating AC loads such as resistive heating devices Inverter Sizing Output Power Rating Powe...

Страница 26: ...parated into two categories according to their use engine cranking batteries and deep cycle batteries The engine cranking battery is specifically designed to supply hundreds of amps for a short period...

Страница 27: ...cases this may be true but in general the battery may be made up of several individual batteries electrically connected together to form a Bank of batteries Batteries can be connected in series parall...

Страница 28: ...installation The Battery System is responsible for supplying all of the DC power required by the inverter The system normally consists of the primary charger engine alternator or photovoltaic array a...

Страница 29: ...the type and model of battery you are using This is because battery charging parameters such as bulk absorption float and equalize voltages vary from one manufacturer to another and that gel cell batt...

Страница 30: ...corrosion free 2 Check air ventilation openings for dust and other obstructions 3 Examine receptacle indicators and switches for cracks and breaks in insulation material Trouble Shooting The Unit does...

Страница 31: ...quasiwave inverters with load demand active you will need to turn off the inverter and then turn the inverter back on to reset the GFCI receptacle within 5 seconds before the inverter goes back into l...

Страница 32: ...nverter Page 32 8 05 17 Vanner Incorporated 4282 Reynolds Drive Hilliard Ohio 43026 1 800 AC POWER 1 800 227 6937 Tel 614 771 2718 Fax 614 771 4904 www vanner com e mail pwrsales vanner com Manual Num...

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