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Appendix

0020134823_04 ecoTEC plus Installation and maintenance instructions

Initial start-up checklist

Location

Competent person

Customer Service tech-
nician

Name

Street/house number

Postcode

Town/city

Telephone

Start-up date

Serial number

Hydraulic scheme

G.1

Initial start-up checklist

Yes

Values

Unit

System, general

Building type (single/multiple-occupancy house, special
building)

Used for commercial purposes?

Year of manufacture

Insulation status/renovation

System output

Previous gas/energy consumption

or kWh/a

Heated surface

Number of heating circuits

–

Underfloor heating circuits

–

Radiator heating circuits

–

Ventilator heating circuits

Water hardness when starting up

mol/m

or mg/l

CaCO

₃

System volume

Added additive: Designation, amount

Gas supply

Type of gas

Heating value

kWh/m

Gas pressure regulator available?
If yes, which type?

Condensate discharge

Condensate trap filled?

Condensate drain pipework routed with a downward
gradient?

Neutralisation system available (> 200 kW)?
If yes, which manufacturer?

Condensate pump available (if required)?

Condensate pump control line connected?

Hydraulics

Heating circuit system pressure

MPa (bar)

Piping at least 1.5 inches (single unit)

Piping at least DN65 (cascade up to 360 kW)

Piping at least DN100 (cascade > 360 kW)

Expansion relief valve

MPa (bar)

System separation using a plate heat exchanger
If yes, which type?

Содержание ecoTEC plus 806 VU GB 806/5-5

Страница 1: ...maintenance instructions ecoTEC plus VU GB 5 5 GB IE Installation and maintenance instructions Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91...

Страница 2: ...ng installation 20 7 12 Flushing the heating installation for the first time cold 21 7 13 Filling the condensate trap 21 7 14 Checking and adjusting the gas ratio setting 21 7 15 Checking leak tightne...

Страница 3: ...l start up checklist 45 G 1 Initial start up checklist 45 H Commissioning Checklist 48 I Opening of the flue pipe 51 I 1 Positioning of the opening of a fan supported flue gas guiding 51 I 2 Text from...

Страница 4: ...tion and main tenance conditions listed in the instruc tions Intended use also covers installation in ac cordance with the IP class Any other use that is not specified in these instructions or use bey...

Страница 5: ...ces re quired for correct installation Install the necessary safety devices in the system Observe the applicable national and inter national laws standards and guidelines 1 3 8 Risk of injury during t...

Страница 6: ...lead to corrosion on the product and in the air flue pipe Ensure that the supply of combustion air is always free of fluorine chlorine sulphur dust etc Ensure that no chemical substances are stored a...

Страница 7: ...by a competent person approved at the time by the Health and Safety Executive and that it meets the requirements of the appropriate Building Regu lations The Benchmark Checklist can be used to demon...

Страница 8: ...e total overpressure Tmax e g 85 C Max flow temperature 230 V 50 Hz Electric connection Information on the identification plate Meaning e g 260 W Max electrical power consumption IP e g X4D Level of p...

Страница 9: ...e is not required however you can also remove the side sections if there is sufficient space at the side approx 200 mm in order to facilitate maintenance or re pair work Where units are installed in c...

Страница 10: ...n site 1 1 Install the hanging bracket 1 on the wall 2 Suspend the product on the hanging bracket from above using the suspension bracket 4 8 Removing installing the front casing 4 8 1 Removing the fr...

Страница 11: ...area 4 Install the upper casing Page 10 5 Fold up the electronics box 5 Installation Danger Risk of explosion or scalding caused by incorrect installation Stresses in the supply line can cause leaks M...

Страница 12: ...l damage due to heat trans fer during soldering Only solder connection pieces if the con nection pieces are not yet screwed to the service valves The product should be connected using a Vaillant pump...

Страница 13: ...are not exceeded in the pip ing Select the plate heat exchanger according to output Depending on your choice of pump group the following re maining feed heads are available in the unit supply Power De...

Страница 14: ...vant section 5 2 6 Connecting the expansion relief valve Note The product is delivered with a 6 bar expansion relief valve which must be installed on the product and must be guided to a secure but vis...

Страница 15: ...tronics box 1 forward 3 Undo the clips 3 from the brackets 4 Fold up the cover 2 5 4 1 2 Closing the electronics box 1 Close the cover 2 by pushing downwards on the elec tronics box 1 2 Ensure that al...

Страница 16: ...dy this if necessary 10 Plug the ProE plug into the associated PCB slot 11 Secure the cable in the electronics box using the strain reliefs 5 4 4 Connecting the pump group X18 230 V X22 1 Open the ele...

Страница 17: ...hen operating with liquid gas 5 4 8 Actuating the circulation pump according to requirements 1 Connect the wiring in the same way as described in Connecting controllers to the electronic system Page 1...

Страница 18: ...tary water Treating the filling and supplementary water Observe all applicable national regulations and technical standards when treating the filling and supplementary water Provided the national regu...

Страница 19: ...setting by pressing OK 7 5 5 Heating partial load The heating partial load of the product is set to Auto at the factory This means that the product independently determines the optimum heating output...

Страница 20: ...in pressure determine and eliminate the cause 7 11 Filling and purging the heating installation 1 Flush the heating installation thoroughly before filling it 2 Select the check programme P 06 The pump...

Страница 21: ...ng due to escaping flue gas An empty or insufficiently filled condensate trap may allow flue gas to escape into the room air Fill the condensate trap with water before starting up the product 2 1 1 Re...

Страница 22: ...stat Wait at least 5 minutes until the boiler has reached its operating temperature Ensure that all other gas appliances in the property are turned off Measure the gas flow rate at the gas meter Compa...

Страница 23: ...Install the front casing Page 10 Disconnect the product from the power mains You must not start up the boiler Conditions Gas flow pressure in the permissible range End the check programme P 01 Allow t...

Страница 24: ...rvice Install the front casing Page 10 7 15 Checking leak tightness Check the gas line the heating circuit and the hot water circuit for leak tightness Check the flue gas pipe for correct installation...

Страница 25: ...par tial load you can set a value under D 000 which equates to the product output in kW If the product is operated in cascade you must raise the fan speed of the unit partial load to 1500 rpm D 050 wh...

Страница 26: ...the maintenance interval the message that the product must be serviced appears in the display together with the maintenance symbol after a configurable number of burner operating hours The display on...

Страница 27: ...Maintenance Maintenance is required in order to eliminate any deviations of the actual condition from the target condition This is nor mally done by cleaning setting and if necessary replacing indivi...

Страница 28: ...ated fan Air intake pipe Gas valve Burner 1 Switch off the product using the on off button 2 Disconnect the product from the power mains 3 Close the gas isolator cock 4 Remove the front casing Page 10...

Страница 29: ...rmer Note The cable is firmly connected to the ignition electrode 9 Remove the plugs 12 and 13 from the fan motor by pushing in the latching lug 10 Remove the plug from the gas valve 10 11 Remove the...

Страница 30: ...l the new electrodes only after first installing the gas air mixture unit 1 Remove the electrodes 1 from the burner door from above 2 Insert the new electrodes with new seals Torque 2 8 Nm 9 9 Cleanin...

Страница 31: ...0 kW and 120 kW Torque 2 8 Nm Warning Risk of poisoning and fire caused by es caping gas Gas can escape through leaks Check the gas tightness at the gas con nection using leak detection spray 12 Open...

Страница 32: ...press the fault clearance key Operating instructions If you are unable to remedy the fault and the fault recurs despite several fault clearance attempts contact Vaillant Service 10 4 Querying the fau...

Страница 33: ...burner door 4 Turn the insulation protection plate 1 to remove it 5 Remove the insulating mat 2 6 Undo the nuts 3 on the burner 7 Use a suitable socket with extension to ensure that the burner mat do...

Страница 34: ...crews on the fan evenly The fan must not be at an angle 10 10 5 Replacing the heat exchanger 1 Drain the product Page 31 2 Remove the gas air mixture unit Page 28 3 Unscrew the flow and return line in...

Страница 35: ...Specific Numbers DSN Device Spe cific Number for the product types Product type number 806 VU GB 806 5 5 82 1006 VU GB 1006 5 5 81 1206 VU GB 1206 5 5 80 Confirm your setting The electronics are now s...

Страница 36: ...Target flow temp Appliance config Language DHW temperature Back Select Target flow temp Appliance config Language DHW temperature Back Select Appliance config Test programs Installer level Fault list...

Страница 37: ...elect Heating partial load Appliance config Accessory relay 2 Accessory relay 1 Back Select Heating partial load Appliance config Accessory relay 2 Contact data Back Select Heating partial load Applia...

Страница 38: ...justable D 011 Status of external heating pump 0 Off 1 100 On Not ad justable D 014 Pump speed target value high efficiency pump Heating circuit pump target value in 0 Auto 1 53 2 60 3 70 4 85 5 100...

Страница 39: ...temperature Actual value in C Not ad justable D 041 Return temperature Actual value in C Not ad justable D 044 Digitised ionisation value Display field 0 to 1020 800 no flame 400 good flame Not ad ju...

Страница 40: ...le D 096 Default setting Reset all adjustable parameters to factory setting 0 No 1 Yes C Inspection and maintenance work Overview Note The table below lists the manufacturer requirements with respect...

Страница 41: ...ting installation to 1 0 4 5 bar depending on the static height of the heating installation and start the purging programme P 00 X 19 Perform a test operation of the product and heating installation i...

Страница 42: ...cable harness NTC defective F 10 Flow NTC short circuit NTC defective short circuit in cable harness cable casing F 11 Return NTC short circuit NTC defective short circuit in cable harness cable casi...

Страница 43: ...ot reset incorrect cable harness liquid gas coding resistor and DSN do not match F 73 Water pressure sensor signal in the wrong range too low Interruption short circuit of water pressure sensor interr...

Страница 44: ...al sensor Flow sensor optional DCF connection Earth Earth Contact thermostat burner off Ext room th 3 4 contact 24 V Bus connection Controller room th digital Accessory output Select via D 26 Charging...

Страница 45: ...loor heating circuits Radiator heating circuits Ventilator heating circuits Water hardness when starting up mol m or mg l CaCO System volume l Added additive Designation amount Gas supply Type of gas...

Страница 46: ...mp in the return required When using a third party pump Pump connected to BMU signal and voltage required Pump characteristic line at least in accordance with the instructions required Hot water suppl...

Страница 47: ...alled correctly signal available Start up default settings CO content at max via P 1 before adjustment Vol CO content at max via P 1 after adjustment Vol Gas flow pressure at nominal heat loading max...

Страница 48: ...coTEC plus 0020134823_04 H Commissioning Checklist Heating and Hotwater Industry Council HHIC www centralheating co uk Benchmark Commissioning and Servicing Section It is a requirement that the boiler...

Страница 49: ...th the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Optimum start control Fitted Fitted Fitted Fitte...

Страница 50: ...g system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND AND SERVICE 02 AND AND SERVICE 03 AND AND SERVICE 04 AND AND...

Страница 51: ...pipes 75 mm E Below eaves 200 mm F Below balconies or car port roofs 200 mm G From vertical wastewater pipes or down pipes 150 mm H From external or internal corners 200 mm I Above floors roofs or ba...

Страница 52: ...al should be exten ded as shown Dimension H This clearance may be reduced to 25 mm without adversely affecting the performance of the boiler How ever in order to ensure that the condensate vapour plum...

Страница 53: ...tion water volume with reference to T 23 K 2 990 l h 3 740 l h 4 485 l h Approx condensate rate pH value 3 5 4 0 in 40 30 C heating mode 12 8 l h 16 0 l h 19 2 l h Remaining feed head of the modulatin...

Страница 54: ...9 0 vol 9 0 vol CO content max volume 9 0 vol 9 0 vol 9 0 vol Boiler dimension width 480 mm 480 mm 480 mm Boiler dimension height 960 mm 960 mm 960 mm Boiler dimension depth 603 mm 603 mm 603 mm Appro...

Страница 55: ...asing 10 Front casing closed 4 Frost 6 Function menu 27 G Gas connection 11 Gas conversion 21 Gas ratio setting 21 Gas valve 33 Gas air mixture unit 28 30 H Heat exchanger 29 34 Heating flow 12 Heatin...

Страница 56: ...23_04 Self test 27 Service message 32 Service partner 32 Setting the pump output 26 Side section 11 Spare parts 27 Status codes 17 41 Switching on 19 T Target feed temperature 19 Test programmes 17 To...

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Страница 60: ...ire DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manufactur...

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