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8 Troubleshooting

Instructions for installation and servicing ecoMAX

8.2 Test programs

The use of different test programs permits the activati-
on of a range of special unit functions. Please refer to
Table 8.4 (below) for detailed information.
• Test programs P.1 to P.6 are activated by operating the

Power ON switch and pressing the ”+” button at the
same time (and keeping it pressed for five seconds).
”P.1” will now appear on the display

• Press the ”+” button to increase the test number
• Now press the ”i” button to start up the unit and

activate the test program

• Test programs can be aborted by pressing the ”i” and

”+” buttons at the same time. Test programs are also
cancelled if no button is operated for 15 minutes.

Display

Meaning

P.1

Test program used when the unit runs at

full load after successful ignition

P.2

Test program used when the unit runs with

minimum gas consumption after successful

ignition

P.3

not applicable

P.4

not applicable

P.5

Program for STB (safety temperature

limiter) testing; the device heats up,

bypassing the regulator shutdown

procedure, until it reaches the STB

shutdown temperature of 97 °C

P.6

not applicable

Table 8.4 Test programs

83 41 77_12 GB04.04.qxd 22.09.2004 12:34 Uhr Seite 50

Содержание ecoMAX SERIES

Страница 1: ...ller ecoMAX 613 2 E ecoMAX 618 2 E ecoMAX 622 2 E ecoMAX 635 E ecoMAX 824 2 E ecoMAX 828 2 E ecoMAX 835 E GB Instructions for installation and servicing ecoMAX Wall hung room sealed fan assisted conde...

Страница 2: ...21 4 14 Connection to a VANTAGE cylinder ecoMAX 600 21 4 15 Connect the flue system to the boiler 21 4 16 Electrical installation 22 4 16 1 General requirements 22 4 16 2 Connection to the main suppl...

Страница 3: ...Logical fault finding procedure 44 8 1 1 Status mode 44 8 1 2 Diagnosis mode 46 8 1 3 Fault codes 48 8 1 4 Fault memory 48 8 2 Test programs 50 9 Parts replacement 51 9 1 Safety instructions 51 9 1 1...

Страница 4: ...the system The ecoMAX 600 range consists of models with outputs of 13 18 22 and 35 kW All ecoMAX 600 range boilers are available in Natural Gas The 22 kW version is also available in LPG 1 2 General N...

Страница 5: ...t water pressure 10 10 10 bar Inlet gas working pressure required natural gas 20 20 20 mbar Inlet gas working pressure required Propane 37 37 37 mbar Gas supply G20 Gross CV s t 37 8 37 8 37 8 MJ m3 G...

Страница 6: ...ssure required Propane 37 37 37 37 mbar Gas supply G20 Gross CV s t 37 8 37 8 37 8 37 8 MJ m3 Gas supply G31 Gross CV s t 95 65 95 65 95 65 95 65 MJ m3 Gas rate natural gas max 1 43 1 95 2 37 3 7 m3 h...

Страница 7: ...ir flue system 80 125 253 80 125 _ VANTAGE 120 _ _ 1101 VANTAGE 150 _ _ 1101 VANTAGE 200 _ _ _ Tab 2 1 Dimensions used in combinations Note Dimension C must be observed if a Vaillant VANTAGE 120 150 a...

Страница 8: ...21 Main ON OFF control 22 Boiler display 23 Electronic box 24 Gas valve 25 Fan 26 Expansion vessel 27 Expansion vessel charging valve 28 Flue gas duct Fig 2 5 Functional diagram ecoMAX 600 2 635 1 Ai...

Страница 9: ...exchanger 7 Aqua sensor 8 Electronic box 9 Circulating pump 10 Gas valve assembly 11 Auto air vent 12 Main Heat exchanger 13 Air flue gas duct Fig 2 7 Functioning elements ecoMAX 600 2 configuration...

Страница 10: ...wing British Standards BS 5440 Flues and ventilation of gas fired boilers not exceeding 70 kW net Part 1 Flues Part 2 Ventilation BS 5449 Specification for forced circulation hot water for domestic pr...

Страница 11: ...9 1 Pressure relief valve double check valve 10 1 Lower cover packed inside boiler Table 3 1 Items supplied with unit ecoMAX 800 3 4 Contents included with boiler ecoMAX 600 2 Ensure that all content...

Страница 12: ...g airing cupboard installations are given in BS 6798 If the boiler is to be fitted in a timber framed building it should be fitted in accordance with Institute of Gas Engineers Publication IGE UP 7 19...

Страница 13: ...ntilation opening The flue assembly shall be so placed or sheilded as to prevent ignition or damage to any pary of the building Terminal position mm A Directly below an opening above an opening or hor...

Страница 14: ...tch with a 3 mm contact separation on both poles may be used This appliance must be earthed 3 11 Guide to system requirements 3 11 1 Water circulation system Detailed recommendations for the water cir...

Страница 15: ...74 1 500 54 5 78 0 For system volumes other than those given above multiply the system volume by the factor across 0 109 0 156 Table 3 4 Sizing of additional expansion vessel 3 12 Pump specifications...

Страница 16: ...position is sited in accordance with these instructions and the air flue duct can be installed in accordance with the flue installation instructions supplied All necessary pipework can be connected in...

Страница 17: ...wall using the screws supplied it may be necessary to use additional or alternative fixings to ensure adequate support Note If the boiler is to be fitted in a timber framed building ensure that the b...

Страница 18: ...bottom of the unit Push in the two retaining clips 2 on the bottom of the appliance until the case is released Grasp the front case 3 by its bottom edge pull it towards the front and remove it by lif...

Страница 19: ...mportant note ecoMAX 835 boiler only The gas supply pipe must not be less than 22 mm diameter 4 10 Central heating flow and return pipework Fig 4 7 Central heating flow and return pipework picture sho...

Страница 20: ...ition which ensures that any discharge of water or steam from the valve can not create a hazard to persons in or about the premi ses or cause damage to any electrical components or external wiring and...

Страница 21: ...p If the connection is only possible upstream then a air break is needed between the two traps This is normally provided by the sink waste c terminating in a gully 5 below grid level 6 and above the w...

Страница 22: ...appliance must be earthed Note DO NOT use boiler terminal connections 7 8 9 Important Ensure that all cords pass through the cable clamps in the rear of the control box and are securely fixed Ensure t...

Страница 23: ...2 13 1 Coding resistance 1 1 1 X 6 Diagnostic connection Diverter valve Connection for multi function module 306 253 Room thermostat 24 V Connections 7 8 and 9 Caution DO NOT connect directly to mains...

Страница 24: ...ction Diverter valve 835 only Connection for multi function module 306 253 Room thermostat 24 V Connections 7 8 and 9 Caution DO NOT connect directly to mains supply danger of irreparable damage to el...

Страница 25: ...ity reversing valve Gas valve assembly NTC backflow X 2 4 red X 2 10 white X 2 15 blue Plug in coupling Pump X 2 9 red 22 VDC X 2 24 blue earth X 2 12 blue earth X 2 7 grey PWM X 2 3 black Hall signal...

Страница 26: ...embly NTC backflow X 2 4 red X 2 10 white X 2 15 blue Plug in coupling Electronic control box 9 8 7 5 4 3 N L N L Pump 2 Pump Contact therm L N 24V I 230V RT 24V 230V RT 230V X 4 X 10 X 7 X 8 X 6 X 2...

Страница 27: ...unit Ignition electrode NTC flow Gas valve assembly NTC backflow X 2 4 red X 2 10 white X 2 15 blue Plug in coupling Electronic control box 9 8 7 5 4 3 N L N L Pump Contact therm 24V I 230V RT 24V 23...

Страница 28: ...ctrode Pump NTC flow Gas valve assembly NTC backflow X 2 4 red X 2 10 white X 2 15 blue Plug in coupling Electronic control box 9 8 7 5 4 3 N L N L Pump 2 Pump Contact therm L N 24V I 230V RT 24V 230V...

Страница 29: ...PRT17 L N 4 L N 3 3 4 1 2 3 4 3 L N 2 3 4 L N 3 4 1 3 4 3 4 5 5 4 17 Controls ecoMAX 800 4 17 1 External electrical controls The boiler terminals 3 4 and 5 are for connecting exter nal electrical cont...

Страница 30: ...eries Danfoss Randall Set 1E TS975 Danfoss Randall TS715 Gr sslin Towerchron QE1 QM1 Honeywell ST610A ST6100C Horstmann Channel Plus H11 H17 425 Coronet Horstmann Centaur Plus C11 C17 L N 2 3 4 L N 4...

Страница 31: ...ideal for use in systems with thermostatic radiator val ves no separate system bypass is required For opti mum fuel economy where TRV s are used they must be used in conjunction with a boiler control...

Страница 32: ...not used Connection details for control systems utilising 3 port motorised valve via external wiring centre junction box Diagram only applies to the specific controls mentioned L N L N 3 4 5 E N L CE...

Страница 33: ...used not used Connection details for control systems utilising 2 x 2 port motorised valves via external wiring centre junction box Diagram only applies to the specific controls mentioned L N L N 3 4 5...

Страница 34: ...g boiler operation to ensure any residual air or system gases are released Check the heating system and boiler connections are sound 5 5 Initial system flush Cold The whole of the heating system must...

Страница 35: ...re when using this selection opti on the automatic modulation is switched off Note Where a mixing valve is fitted in the heating cir cuit underfloor heating circuit the pump set ting in the diagnostic...

Страница 36: ...simultaneously or Do not press any key for approximately four minu tes The display will now return to its normal state current heating system flow temperature e g 45 C 5 sec Appliance Maximum net heat...

Страница 37: ...d with adjustment or attempt to put the unit into service if the inlet working pressure lies outside the 17 25 mbar range LPG DO NOT proceed with adjustment or attempt to put the unit into service if...

Страница 38: ...ut range rating The boilers are fully modulating for central heating and it is therefore not necessary to range rate the boiler However if desired it is possible to range rate the boiler as follows 1...

Страница 39: ...X 618 2 E 11 to 19 ecoMAX 622 2 E 13 to 23 ecoMAX 635 10 to 35 ecoMAX 824 2 E 11 to 19 ecoMAX 824 2 E 13 to 23 ecoMAX 835 E 10 to 27 Tab 5 2 Heating system part load adjustment ranges 6 Functional che...

Страница 40: ...porary filling connection Refit the boiler casing Attach the bottom cover to the boiler by sliding the front edge of the cover into the lip at the bottom front edge of the appliance chassis Carefully...

Страница 41: ...ted with a combustion analysis test point A suitable combustion analyser can be connected to this point to establish the com bustion performance of the boiler It is not necessary to check the CO2 cont...

Страница 42: ...removed and dismantled from the gas valve as this part is sealed and gas checked during production Fig 7 3 Renewing the seals 1 and checking the burner flange insulation 2 7 2 2 Inspect main heat exc...

Страница 43: ...wise it must also be replaced 7 2 5 Cleaning the condensate trap Fig 7 6 Cleaning the condensate trap Unscrew the bottom section 1 of the condensate trap see fig 7 6 Clean the bottom section of the tr...

Страница 44: ...on and a supply of 230 V is present between boiler terminals L and N 3 Check that the gas supply to the boiler is on that it has been correctly purged and that an inlet pressure of 20 mbar is availab...

Страница 45: ...hot water operation X S 14 Burner ignited hot water operation X S 15 S 16 Fan over run hot water operation X S 17 Pump over run hot water operation X S 20 Warmstart demand warm start X S 21 Pump and...

Страница 46: ...now show d 0 Use or buttons to scroll up or down to the desi red diagnosic number Press i button to display the corresponding diagno sic information If necessary you can now alter the value by pressi...

Страница 47: ...in C d 41 Actual return temperature Current value in C d 44 Actual ionisation current value Current value 100 in A d 46 Outside temperature correction Correction value in K only when VRC 410s is fitte...

Страница 48: ...are displayed alternately for about two seconds each 8 1 4 Fault memory The fault memory stores details of the ten most recent faults Press the i and buttons simultaneously Use the button to scroll ba...

Страница 49: ...disconnected System pressure too low Waterswitch activated F 27 No demand to gas valve Electronic board defective Gas valve defective No gas Insufficient gas Incorrect gas valve adjustment F 28 Boiler...

Страница 50: ...umber Now press the i button to start up the unit and activate the test program Test programs can be aborted by pressing the i and buttons at the same time Test programs are also cancelled if no butto...

Страница 51: ...ission and check boiler function as described in commissioning section Note The boiler is fitted with a combustion analysis test point A suitable combustion analyser can be connected at this point to...

Страница 52: ...fan assembly to burner manifold using the new sealing gasket supplied Equally tighten the four screws 1 to ensure a good seal is made Reassemble burner gas valve and fan assembly in reverse order Reco...

Страница 53: ...d in the flow pipe to allow easier access to the return connection The flow pipe can be carefully eased out of the way by bending at the flexible connection Disconnect primary return connection 6 from...

Страница 54: ...bustion is suspected Remove the case from the unit Activate full gas rate mode by simultaneously pressing the and buttons on the display system ecoMAX 800 fully open the hot water tap to maxi mum wate...

Страница 55: ...lant s in house rules set strict standards in this respect The selection process used for choosing raw materials includes full considera tion of their recycling characteristics and of the break down a...

Страница 56: ...83 41 77_12 GB 10 2004 Subject to alteration...

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