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SAFETY INSTRUCTIONS

5

 

2.3.1

Danger from electrical energy

Perform the following safety work according to VDE 0105-100 (this work must be carried out by a qualified elec-
trician, see chapter: "2 security").

Activate

The required separation distances must be established.

Secure against restart

During work, a prohibition sign must be attached reliably on switching handles or drives of switches, control
units, pressure and sensing devices, safety parts, circuity breakers that have been used to unlock a system
part or that can be used to connect electricity. If this is not possible, then the clearly associated prohibition
sign must be nearby. Existing mechanical interlocking devices against restart must be used for manually op-
erated switches.

Determine absence of voltage

Absence of voltage is to be determined at or as close as possible to the work site at all poles. Absence of volt-
age must be checked with a voltage tester immediately before and after use.

Grounding and short-circuiting

Parts on which work will be performed at the work place must first be grounded and then short circuited.
Grounding and short-circuiting must be visible from the workplace. Deviating from the above, it is permitted to
ground and short-circuit near the work place if this is required due to local conditions or for safety reasons.
Devices for grounding and short-circuiting must always first be connected with the grounding system or the
ground electrode and afterwards with the parts to be grounded. Grounding and short circuiting may be waived
in certain low-voltage systems (see VDE 0100-100).

Cover adjacent, live parts or isolate them

Before starting work, check whether it is appropriate to make adjacent parts voltage-free.

DANGER!

Danger of life due to electrical current!

Contact with live parts can result in life-threating injuries. 

Make sure that the components are not live or in tension unauthorized approxima-
tion.

Содержание U35

Страница 1: ...INSTALLATION INSTRUCTIONS U35 HEATING EN V 1 01...

Страница 2: ...ct in case of danger or accident 9 2 9 Signage 10 3 Layout and function 11 3 1 Schematic diagram of U35 heating system 14 4 Commissioning 16 4 1 Safety instructions for commissioning 16 4 2 Heating in...

Страница 3: ...y instructions and their struc ture are explained below DANGER The source of the hazard is described here This combination of a symbol and a signal word indicates an immediately dangerous situation th...

Страница 4: ...ny form or by any means including but not limited to exploitation and or communication of the contents without the written permission of the manufacturer except for internal purposes 1 4 Disclaimer Th...

Страница 5: ...require the permission of the man ufacturer Genuine spare parts and manufacturer approved accessories provide safe ty The use of non approved parts voids any liability of the manufacturer Always consu...

Страница 6: ...rms an insulating layer between the conductor rail and the carbon brush due to its high electrical resistance The conductor rail heating system provides reliable protection against freezing over and c...

Страница 7: ...all poles Absence of volt age must be checked with a voltage tester immediately before and after use Grounding and short circuiting Parts on which work will be performed at the work place must first...

Страница 8: ...em Over the entire time the owner has to verify that the instructions drafted by him for the operation of the system conform to the current state of applicable regulations and adapt the instructions a...

Страница 9: ...sk Electrically qualified person see VDE 0105 100 Due to their professional training knowledge experience and knowledge of the relevant standards and regu lations professional electricians are able to...

Страница 10: ...inst flying particles and liquid sprays Helmet Helmets protect against falling or flying parts and materials Gloves Gloves protect hands against chafing and abrasion cuts and punctures as well as agai...

Страница 11: ...gulations the following safety instructions must be observed The following accident prevention regulations UVV Germany respectively the new Accident Prevention Reg ulations Principles of Prevention DG...

Страница 12: ...that the components are not live or in tension unauthorized approxima tion WARNING Hazard from illegible signs Over time labels and signs may become soiled or otherwise illegible so that hazards may...

Страница 13: ...C thermistor H07RNF in one heating conductor feed terminal and fed in again on the other conductor rail sec tion according to the same principle NOTICE With the U15 the expansion sections cannot be he...

Страница 14: ...60 0196397 00 4 2 Component ID no Heating conductor feed terminal UEH 35L 0175189 00 Heating conductor feed terminal UEH 35M 0175120 00 Connecting material for heating conductor PTC thermistor 1005308...

Страница 15: ...stant gray up to 85 C Highly heat resistant black up to 130 C 230V Current A ID no Special features including timer Yes No 16 0107252 00 0107248 00 25 0107253 00 0107249 00 35 0107254 00 0107250 00 50...

Страница 16: ...ng infeed terminal 2 PTC thermistor 3 Connection box heating conductor control 4 PTC thermistor 5 Heating infeed terminal as outfeed terminal 6 Heated part of the conductor rail heating wire System ex...

Страница 17: ...inals 2 PTC thermistor 3 Connection box heating conductor control 4 PTC thermistor bridging 5 Heating infeed terminal as outfeed terminal 6 Heated part of the conductor rail heating wire NOTICE Genera...

Страница 18: ...do not fulfill the requirements described here may not be aware of the hazards in the relevant working areas Keep unauthorized persons clear of the work area If in doubt address the relevant person an...

Страница 19: ...ush the shrink tubing 2 x 45 mm and 1 x 65 mm onto the PTC thermistor heating conduc tor Step 2 Assembly instructions 1 Push the joint connector onto the resistor and bend the wire NOTICE After crimpi...

Страница 20: ...COMMISSIONING 18 Step 5 Assembly instructions 1 Seal the entire connection between PTC thermis tor and heating conductor with 65 mm shrink tub ing...

Страница 21: ...uctor systems are equipped with isolating sections these may not be bridged with heating conductors The heating sections are to be installed in such a way that they end at the isolating sections Heati...

Страница 22: ...s but it is important that the surfaces are neatly deburred and that the inner running surfaces of the conductor rail are not damaged NOTICE All cut and drilling surfaces must be smoothly de burred Th...

Страница 23: ...ommended to draw the heating wire into the conductor rail profile prior to installation Installing the feed terminal Step 5 Assembly instructions 1 Connect the heating conductor PTC thermistor as desc...

Страница 24: ...ustration At this point the heating wire must be rotated slightly to feed it through CAUTION Risk of damage This bottleneck section of the protective tubing in the expansion section can be damaged dur...

Страница 25: ...le are in danger zones Ensure that the system has been fully assembled Remove excess materials tools and aids from dangerous locations The electrical system must be installed by a an authorized electr...

Страница 26: ...ymbols on the packaging while unloading the pieces at delivery or during transport on the facilities 5 2 Transport inspection Check the delivery for completeness and transport damage upon receipt If a...

Страница 27: ...ve the information in chapter 2 3 1 WARNING Risk of death from improper replacement or removal Errors during the removal or replacement of components may cause life threatening situations or significa...

Страница 28: ...CE Technical Documentation DQS certified in accordance DIN EN ISO 9001 2015 OHSAS 18001 2007...

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