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LAYOUT AND FUNCTION

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3

LAYOUT AND FUNCTION

General information on heating

The conductor system is heated by means of a heating conductor which is drawn into the cavity of the conduc-
tor rail profile. The heating cable and the length of the heating circuit are designed for a heating output of be-
tween 15 - 25 W/m. The supply voltage is 230V, 400V (see order confirmation or system-specific installation
plan). In exceptional cases, e.g. if the heating length is short, the power is supplied by a transformer with the
appropriate secondary voltage. The heating conductor sections are supplied 1 m longer than the conductor
rail length in order to make installation easier.

A heating circuit both starts and ends in a heating conductor feed terminal by connecting the thermistor to the
PTC thermistor. The PTC thermistor is then installed up to the heating conductor control. Within the heating
circuit it may be necessary to connect the individual heating conductors (cross-pole). A PTC thermistor bridge
must be inserted at this point. For this purpose, the heating conductor (heating wire) is reconnected to the PTC
thermistor (H07RNF) in one heating conductor feed terminal, and fed in again on the other conductor rail sec-
tion according to the same principle. 

NOTICE!

With the U15, the expansion sections cannot be heated and must therefore be
bridged

Supply lines from the heating feed terminal to the connection box/heating conduc-
tor feed terminal must be supplied and installed by the customer.

CAUTION!

Risk of damage!

The heating system may only be switched on if the temperature is below +5°C. The
length of the heating circuit may not be shortened arbitrarily to prevent the conductor
rail from becoming too hot or too cold. Too much heat destroys the insulation profile.
If the temperature is too low, the thawing temperature will not be reached. The same
applies to a voltage other than the intended voltage or a different type of heating ca-
ble.

If conductor systems are equipped with isolating sections, these may not be bridged with heating conductors!
The heating sections are to be installed in such a way that they end at the isolating sections. Heating conduc-
tors may also be used in maintenance areas, in which case the heating conductors must also be switched off
when the maintenance area is switched off. 

1 Strain  relief
2 Connection thermistor/PTC thermistor
3 UEH  housing
4 PTC  thermistor  bridge

1 2

3

4

Содержание U35

Страница 1: ...INSTALLATION INSTRUCTIONS U35 HEATING EN V 1 01...

Страница 2: ...ct in case of danger or accident 9 2 9 Signage 10 3 Layout and function 11 3 1 Schematic diagram of U35 heating system 14 4 Commissioning 16 4 1 Safety instructions for commissioning 16 4 2 Heating in...

Страница 3: ...y instructions and their struc ture are explained below DANGER The source of the hazard is described here This combination of a symbol and a signal word indicates an immediately dangerous situation th...

Страница 4: ...ny form or by any means including but not limited to exploitation and or communication of the contents without the written permission of the manufacturer except for internal purposes 1 4 Disclaimer Th...

Страница 5: ...require the permission of the man ufacturer Genuine spare parts and manufacturer approved accessories provide safe ty The use of non approved parts voids any liability of the manufacturer Always consu...

Страница 6: ...rms an insulating layer between the conductor rail and the carbon brush due to its high electrical resistance The conductor rail heating system provides reliable protection against freezing over and c...

Страница 7: ...all poles Absence of volt age must be checked with a voltage tester immediately before and after use Grounding and short circuiting Parts on which work will be performed at the work place must first...

Страница 8: ...em Over the entire time the owner has to verify that the instructions drafted by him for the operation of the system conform to the current state of applicable regulations and adapt the instructions a...

Страница 9: ...sk Electrically qualified person see VDE 0105 100 Due to their professional training knowledge experience and knowledge of the relevant standards and regu lations professional electricians are able to...

Страница 10: ...inst flying particles and liquid sprays Helmet Helmets protect against falling or flying parts and materials Gloves Gloves protect hands against chafing and abrasion cuts and punctures as well as agai...

Страница 11: ...gulations the following safety instructions must be observed The following accident prevention regulations UVV Germany respectively the new Accident Prevention Reg ulations Principles of Prevention DG...

Страница 12: ...that the components are not live or in tension unauthorized approxima tion WARNING Hazard from illegible signs Over time labels and signs may become soiled or otherwise illegible so that hazards may...

Страница 13: ...C thermistor H07RNF in one heating conductor feed terminal and fed in again on the other conductor rail sec tion according to the same principle NOTICE With the U15 the expansion sections cannot be he...

Страница 14: ...60 0196397 00 4 2 Component ID no Heating conductor feed terminal UEH 35L 0175189 00 Heating conductor feed terminal UEH 35M 0175120 00 Connecting material for heating conductor PTC thermistor 1005308...

Страница 15: ...stant gray up to 85 C Highly heat resistant black up to 130 C 230V Current A ID no Special features including timer Yes No 16 0107252 00 0107248 00 25 0107253 00 0107249 00 35 0107254 00 0107250 00 50...

Страница 16: ...ng infeed terminal 2 PTC thermistor 3 Connection box heating conductor control 4 PTC thermistor 5 Heating infeed terminal as outfeed terminal 6 Heated part of the conductor rail heating wire System ex...

Страница 17: ...inals 2 PTC thermistor 3 Connection box heating conductor control 4 PTC thermistor bridging 5 Heating infeed terminal as outfeed terminal 6 Heated part of the conductor rail heating wire NOTICE Genera...

Страница 18: ...do not fulfill the requirements described here may not be aware of the hazards in the relevant working areas Keep unauthorized persons clear of the work area If in doubt address the relevant person an...

Страница 19: ...ush the shrink tubing 2 x 45 mm and 1 x 65 mm onto the PTC thermistor heating conduc tor Step 2 Assembly instructions 1 Push the joint connector onto the resistor and bend the wire NOTICE After crimpi...

Страница 20: ...COMMISSIONING 18 Step 5 Assembly instructions 1 Seal the entire connection between PTC thermis tor and heating conductor with 65 mm shrink tub ing...

Страница 21: ...uctor systems are equipped with isolating sections these may not be bridged with heating conductors The heating sections are to be installed in such a way that they end at the isolating sections Heati...

Страница 22: ...s but it is important that the surfaces are neatly deburred and that the inner running surfaces of the conductor rail are not damaged NOTICE All cut and drilling surfaces must be smoothly de burred Th...

Страница 23: ...ommended to draw the heating wire into the conductor rail profile prior to installation Installing the feed terminal Step 5 Assembly instructions 1 Connect the heating conductor PTC thermistor as desc...

Страница 24: ...ustration At this point the heating wire must be rotated slightly to feed it through CAUTION Risk of damage This bottleneck section of the protective tubing in the expansion section can be damaged dur...

Страница 25: ...le are in danger zones Ensure that the system has been fully assembled Remove excess materials tools and aids from dangerous locations The electrical system must be installed by a an authorized electr...

Страница 26: ...ymbols on the packaging while unloading the pieces at delivery or during transport on the facilities 5 2 Transport inspection Check the delivery for completeness and transport damage upon receipt If a...

Страница 27: ...ve the information in chapter 2 3 1 WARNING Risk of death from improper replacement or removal Errors during the removal or replacement of components may cause life threatening situations or significa...

Страница 28: ...CE Technical Documentation DQS certified in accordance DIN EN ISO 9001 2015 OHSAS 18001 2007...

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