vacuubrand ME 2 Скачать руководство пользователя страница 6

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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check
carefully the validity of this document with respect to his product. manual-no.: 995652  / 08/10/2009

Due to the residual 

leak rate of the equipment

, there may be an exchange of gas,

albeit extremely slight, between the environment and the vacuum system.

Adopt suitable measures to prevent contamination of the pumped substances or
the environment.

The motor is shut down by a 

thermal cutout

 in the winding.

Attention: Manual reset is necessary. Switch off the pump or isolate the equipment
from mains. Wait approx. five minutes before restarting the pump.

Attention

: In case of 

supply voltage below 100V

, the lock of the cutout might be

restricted and the pump might restart on its own after sufficient cooling down. Take
suitable precautions, if an automatic restart of the pump may lead to a critical
dangerous situation.

Avoid high heat supply (e. g. due to hot process gases).

Ensure sufficient air admittance if pump is installed in a housing.

Ensure that in case of failure the pump and the vacuum system always will turn into a
safe status.

In case of diaphragm cracks or leaks in the manifold pumped substances mighty
be released into the environment or into the pump housing. To reduce the risk of
leaks, ask for a diaphragm pump with additional safety diaphragm.

Comply especially with notes on operation and use and maintenance.

Use only 

genuine spare parts and accessories.

Otherwise safety and performance of the equipment as well as the electromagnetic
compatibility of the equipment might be reduced. Possibly the CE mark or the C/US
conformity becomes void if not using genuine spare parts.

The A-weighed emission sound pressure level of the pump does not exceed 70 dB(A).
Measurement according to EN ISO 2151:2004 and EN ISO 3744:1995 with standard
silencer or exhaust tube at outlet.

Ensure that maintenance is done only by suitably trained and supervised technicians.
Ensure that the maintenance technician is familiar with the safety procedures which
relate to the product processed by the vacuum system and that the equipment, if
necessary, is appropriately decontaminated before starting maintenance.
Comply with local and national safety regulations.

Wear parts have to be replaced regularly. 

In case of normal wear the lifetime of the

diaphragms and valves is > 10000 operating hours. Bearings have a typical durability
of 40000 h. Motor capacitors have a typical durability in the range of 10000 to 40000 h
depending strongly on the operation conditions like ambient temperature, humidity or load.

Check every capacitor regularly by measuring its capacity and estimating its opera-
tion time. Exchange old capacitors early enough to prevent a failure. If an overaged
motor capacitor fails it might get hot and even melt and may cause a flame to form
which could be 

dangerous for persons and equipment in the vicinity

. The ca-

pacitors have to be replaced by an electrician.

Before starting 

maintenance

 vent the system, isolate the pump and other compo-

nents from the vacuum system and the electrical supply, drain condensate and allow
sufficient cooling of the pump.
Before starting maintenance, wait 

two minutes

 after isolating the equipment from

mains to allow the capacitors to discharge.

In order to comply with law (occupational, health and safety regulations, safety at work
law and regulations for environmental protection) vacuum pumps, components and
measuring instruments returned to the manufacturer can be repaired only when certain
procedures (see section 

”Notes on return to the factory”

) are followed.

Содержание ME 2

Страница 1: ...completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 995652 08 10 2009 Diaphragm pumps ME 2 ME 4 MZ...

Страница 2: ...r pump VACUUBRAND diaphragm pumps are the result of many years of experience in construction and practical operation of these pumps combined with the latest results in material and manufacturing techn...

Страница 3: ...ct to his product manual no 995652 08 10 2009 Attention Important notes Not permitted Misuse may cause damage Caution Hot surface Isolate equipment from mains Note Contents Safety information 4 Techni...

Страница 4: ...protected electrical supply and a suitable earth point Failure to connect the motor to ground may result in deadly electrical shock The supply cable may be fitted with a moulded European IEC plug or...

Страница 5: ...pheres If pumping different substances purge the pump with inert gas prior to changing the pumped media in order to pump out residues and to avoid reactions of the pumped substances with each other wi...

Страница 6: ...ts The A weighed emission sound pressure level of the pump does not exceed 70 dB A Measurement according to EN ISO 2151 2004 and EN ISO 3744 1995 with standard silencer or exhaust tube at outlet Ensur...

Страница 7: ...o m t a o n n o i t a r e p o g n i r u d t a s n e d n o c f o n o i t a r a p e s r e w o p r o t o M W 0 2 1 0 8 1 0 8 1 0 8 1 n o i t c e t o r p r o t o M t u o t u c l a m r e h t w a r d t n e...

Страница 8: ...M P F 2 Z M 2 E M e l z z o n e s o h T B P 4 E M e l z z o n e s o h l e e t s s s e l n i a t s D 2 Z M e g n a l f l l a m s l e e t s s s e l n i a t s r e c n e l i s E P A P e s o h E P g n i t...

Страница 9: ...of this document with respect to his product manual no 995652 08 10 2009 ME 2 with dual voltage motor 100 120 200 230V ME 2 outlet with silencer mains cable on off switch outlet with silencer inlet p...

Страница 10: ...ct manual no 995652 08 10 2009 ME 4 MZ 2 MZ 2D fig MZ 2D inlet outlet with silencer pump rating plate motor rating plate on off switch mains cable inlet MZ 2 hose nozzle outlet pump rating plate motor...

Страница 11: ...igid pipelines Insert elastic hoses or flexible elements as couplings between the pump and rigid pipes Use a suitable valve to isolate the pump from the vacuum system if you need to allow the pump to...

Страница 12: ...oling down Take suitable precautions if an automatic restart of the pump may lead to a critical dangerous situation Due to the high compression ratio of the pumps pressure at the outlet port might be...

Страница 13: ...roduct manual no 995652 08 10 2009 ME 2 MZ 2 Small flange DN 16 662590 Clamping ring DN 10 16 aluminium 660000 Centring ring DN 10 16 NBR 660190 Hose nozzle for MZ 2D 639758 ME 4 Small flange DN 16 63...

Страница 14: ...840 Pressure adjustment device outlet 696841 Installation vacuum and or pressure adjustment device at ME 2 MZ 2 Assemble control valve first then align and fasten gauge Installation vacuum adjustment...

Страница 15: ...a t l o v e v e i h c a t o n s e o d p m u P r o e r u s s e r p l a t o t e t a m i t l u d e e p s g n i p m u p l a m r o n y l t c e r r o c t o n g n i r g n i r e t n e C e h t n i k a e l r o...

Страница 16: ...ump is exposed to corrosive gases or vapour or in case of deposits mainte nance should be carried out frequently Regular maintenance will improve the lifetime of the pump and also protect both man and...

Страница 17: ...ound hole clamping disc with countersunk head screw diaphragm with square hole clamping disc with square head screw Use open ended wrench remove the screw in fittings together with the hose from all p...

Страница 18: ...mp head Smaller number of washers The pump will not attain ulti mate vacuum More washers Clamping disc will hit head cover noise or even blockade of the pump Insert diaphragm support disc and new diap...

Страница 19: ...eccentric bushing bring connecting rod into up per turning point position Max stroke of the rod Pay attention that the diaphragm stays positioned centrally so that it will become clamped uniformly bet...

Страница 20: ...p chamber By measuring the pressure at the inlet port of the individual head Use a suitable vacuum gauge e g DVR 2 cat no 68 29 02 make sure that it is correctly calibrated and measure the pres sure a...

Страница 21: ...ry product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair or from the pur ch...

Страница 22: ...for the returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oi...

Страница 23: ...e dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne conception dessin et mod le vendu par nous m mes Cette d claration ces...

Страница 24: ...ature is only intended to inform our customer The validity of general empirical values and results obtained under test conditions for specific applications depend on a number of factors beyond our con...

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