vacuubrand ME 2 Скачать руководство пользователя страница 16

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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check
carefully the validity of this document with respect to his product. manual-no.: 995652  / 08/10/2009

Set of seals

 (diaphragm, valves) for

 ME 2

....................................................................................

696810

Set of seals

 (diaphragms, valves) for 

ME 4 / MZ 2

.......................................................................

696811

Set of seals

 (diaphragms, valves) for 

MZ 2D

................................................................................

696835

O-ring (FPM) 48 x 3

 (head cover of MZ 2D) ...............................................................................

3120544

O-ring (FPM) 28 x 1,5

 (head cover of MZ 2D) ..............................................................................

637090

Replacing diaphragms and valves

All bearings are encapsulated and are filled with long-life lubricant. Under normal oper-
ating conditions, the pump is maintenance free. The valves and the diaphragms as well
as the motor capacitors are wear parts. If the rated ultimate vacuum is no longer
achieved or in case of increased noise level, the pump interior, the diaphragms and the
valves must be cleaned and the diaphragms and valves must be checked for cracks or
other damage.
Depending on individual cases it may be efficient to check and clean the pump heads
on a regular basis. In case of normal wear the lifetime of the diaphragms and valves is
> 10000 operating hours.

Prevent internal condensation, transfer of liquids or dust. The diaphragm and valves
will be damaged, if liquids are pumped in significant amount.

If the pump is exposed to corrosive gases or vapour or in case of deposits, mainte-
nance should be carried out frequently.

Regular maintenance will improve the lifetime of the pump and also protect both
man and environment.

Before starting maintenance

 vent the system, isolate the pump and other compo-

nents from the vacuum system and the electrical supply. Drain condensate if applica-
ble, avoid the release of pollutants. Allow sufficient cooling of the pump. 

Ensure that

the pump cannot be operated accidentally. Never operate the pump if covers or
other parts of the pump are disassembled. Never operate a defective or damaged
pump.

Ensure that the maintenance technician is familiar with the safety procedures which
relate to the products processed by the pumping system.
The pump might be contaminated with the process chemicals that have been pumped
during operation. Ensure that the pump is decontaminated before maintenance and
take adequate precautions to protect people from the effects of dangerous substances
if contamination has occurred.

Wear appropriate safety-clothing when you come in contact with contaminated com-
ponents.

Please read section ”Replacing diaphragms and valves” completely before start-
ing maintenance.

Partially the pictures show pumps in other versions. This doesn’t influence replacing diaphragms and
valves of the pump.

Tools:

-

Phillips screw driver size 2

-

Open-ended wrench w/f 17

-

Hex key size 5

-

Face wrench with torque indicator

(Fig. VACUUBRAND face wrench, cat. no.: 637580)

Содержание ME 2

Страница 1: ...completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 995652 08 10 2009 Diaphragm pumps ME 2 ME 4 MZ...

Страница 2: ...r pump VACUUBRAND diaphragm pumps are the result of many years of experience in construction and practical operation of these pumps combined with the latest results in material and manufacturing techn...

Страница 3: ...ct to his product manual no 995652 08 10 2009 Attention Important notes Not permitted Misuse may cause damage Caution Hot surface Isolate equipment from mains Note Contents Safety information 4 Techni...

Страница 4: ...protected electrical supply and a suitable earth point Failure to connect the motor to ground may result in deadly electrical shock The supply cable may be fitted with a moulded European IEC plug or...

Страница 5: ...pheres If pumping different substances purge the pump with inert gas prior to changing the pumped media in order to pump out residues and to avoid reactions of the pumped substances with each other wi...

Страница 6: ...ts The A weighed emission sound pressure level of the pump does not exceed 70 dB A Measurement according to EN ISO 2151 2004 and EN ISO 3744 1995 with standard silencer or exhaust tube at outlet Ensur...

Страница 7: ...o m t a o n n o i t a r e p o g n i r u d t a s n e d n o c f o n o i t a r a p e s r e w o p r o t o M W 0 2 1 0 8 1 0 8 1 0 8 1 n o i t c e t o r p r o t o M t u o t u c l a m r e h t w a r d t n e...

Страница 8: ...M P F 2 Z M 2 E M e l z z o n e s o h T B P 4 E M e l z z o n e s o h l e e t s s s e l n i a t s D 2 Z M e g n a l f l l a m s l e e t s s s e l n i a t s r e c n e l i s E P A P e s o h E P g n i t...

Страница 9: ...of this document with respect to his product manual no 995652 08 10 2009 ME 2 with dual voltage motor 100 120 200 230V ME 2 outlet with silencer mains cable on off switch outlet with silencer inlet p...

Страница 10: ...ct manual no 995652 08 10 2009 ME 4 MZ 2 MZ 2D fig MZ 2D inlet outlet with silencer pump rating plate motor rating plate on off switch mains cable inlet MZ 2 hose nozzle outlet pump rating plate motor...

Страница 11: ...igid pipelines Insert elastic hoses or flexible elements as couplings between the pump and rigid pipes Use a suitable valve to isolate the pump from the vacuum system if you need to allow the pump to...

Страница 12: ...oling down Take suitable precautions if an automatic restart of the pump may lead to a critical dangerous situation Due to the high compression ratio of the pumps pressure at the outlet port might be...

Страница 13: ...roduct manual no 995652 08 10 2009 ME 2 MZ 2 Small flange DN 16 662590 Clamping ring DN 10 16 aluminium 660000 Centring ring DN 10 16 NBR 660190 Hose nozzle for MZ 2D 639758 ME 4 Small flange DN 16 63...

Страница 14: ...840 Pressure adjustment device outlet 696841 Installation vacuum and or pressure adjustment device at ME 2 MZ 2 Assemble control valve first then align and fasten gauge Installation vacuum adjustment...

Страница 15: ...a t l o v e v e i h c a t o n s e o d p m u P r o e r u s s e r p l a t o t e t a m i t l u d e e p s g n i p m u p l a m r o n y l t c e r r o c t o n g n i r g n i r e t n e C e h t n i k a e l r o...

Страница 16: ...ump is exposed to corrosive gases or vapour or in case of deposits mainte nance should be carried out frequently Regular maintenance will improve the lifetime of the pump and also protect both man and...

Страница 17: ...ound hole clamping disc with countersunk head screw diaphragm with square hole clamping disc with square head screw Use open ended wrench remove the screw in fittings together with the hose from all p...

Страница 18: ...mp head Smaller number of washers The pump will not attain ulti mate vacuum More washers Clamping disc will hit head cover noise or even blockade of the pump Insert diaphragm support disc and new diap...

Страница 19: ...eccentric bushing bring connecting rod into up per turning point position Max stroke of the rod Pay attention that the diaphragm stays positioned centrally so that it will become clamped uniformly bet...

Страница 20: ...p chamber By measuring the pressure at the inlet port of the individual head Use a suitable vacuum gauge e g DVR 2 cat no 68 29 02 make sure that it is correctly calibrated and measure the pres sure a...

Страница 21: ...ry product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair or from the pur ch...

Страница 22: ...for the returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oi...

Страница 23: ...e dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne conception dessin et mod le vendu par nous m mes Cette d claration ces...

Страница 24: ...ature is only intended to inform our customer The validity of general empirical values and results obtained under test conditions for specific applications depend on a number of factors beyond our con...

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