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9

Routine  Service

Use the following table as a guide for routine

maintenance.

 Inspection and maintenance shall

be performed by personnel who are trained and

familiar with mechanical and electrical proce-

dures. 

Refer to the Service Manual for complete

service instructions.
Please copy this page and use the Routine Service

Table as a checklist when inspecting a machine for

service.

Routine Service Table Key

Interval

Daily=each shift (every day) or every eight hours

30d=every month (30 days) or every 50 hours

3m=every 3 months or 125 hours

6m=every 6 months or 250 hours

1y=every year or 500 hours

2y=every 2 years or 1000 hours

Y

=Yes/Acceptable

N

=No/Not Acceptable

R

=Repaired/Acceptable

COMPONENT INSPECTION OR SERVICES

INTERVAL Y N R

Engine Oil

Check level and condition

Daily

BiEnergy

Check for leaks

Daily

Models

Change oil & filter

100

HOURS

Engine Fuel Check fuel level

Daily

System

Check for leaks

Daily

BiEnergy

Replace fuel filter

100

HOURS

Models

Check air cleaner

Daily

Main

Check electrolyte level

Daily

Battery

Check specific gravity

30

D

Pack

Clean exterior

6

M

Check battery cable condition

Daily

Clean terminals

6

M

Engine

Check electrolyte level

Daily

Battery

Check specific gravity

30

D

System

Clean exterior

6

M

BiEnergy

Check battery cable condition

Daily

Models

Clean terminals

6

M

Engine

Check coolant level (with engine cold)

Daily

Coolant

Replace coolant

2y

Hydraulic

Check oil level

Daily

Oil

Change filter

6

M

Drain and replace oil

2

Y

Hydraulic

Check for leaks

Daily

System

Check hose connections

30

D

Check hoses for exterior wear

30

D

Emergency Open the emergency lowering

Daily

Hydraulic

valve and check for

System

serviceability

Controller

Check switch operation

Daily

Control

Check the exterior of the cable

Daily

Cable

for pinching, binding or wear

Platform

Check fasteners for proper torque

Daily

Deck and

Check welds for cracks

Daily

Rails

Check condition of deck

Daily

Tires

Check for damage

Daily

Check air pressure (75psi [5.2 bar])

Daily

Check lug nuts (torque to 150 ft. lbs. [205 Nm])

30

D

Hydraulic

Wipe clean

30

D

Pump

Check for leaks at mating surfaces

30

D

Check for hose fitting leaks

Daily

Check mounting bolts for proper torque

30

D

Drive  Motors Check for operation and leaks

Daily

Steering

Check hardware & fittings

6

M

System

for proper torque

Oil all pivot points

30

D

Check steering cylinder for leaks &

30

D

mounting bolts for proper torque

Routine Service Table

Service Report

Date: _______________
Owner: ___________________________________
Model No:_____________ Serial No: __________
Serviced By: _______________________________
Service  Interval: ___________________________

COMPONENT INSPECTION OR SERVICES

INTERVAL Y N R

Elevating

Inspect for structural cracks

Daily

Assembly

Check pivot points for wear

30

D

Check pivot pin mounting bolts

30

D

for proper torque

Check scissor arms for bending

6

M

Grease scissor pins

30

D

Chassis

Check hoses for pinch or

Daily

rubbing points

Check component mounting

6

M

for proper torque

Check welds for cracks

Daily

Lift

Check the cylinder rod for wear

30

D

Cylinder

Check pivot pin mounting bolts

30

D

for proper torque

Check seals for leaks

30

D

Inspect pivot points for wear

30

D

Check fittings for proper torque

30

D

Axle

Check the cylinder rod for wear

30

D

Cylinder

Check mounting pin pivot bolts

30

D

for proper torque

Check seals for leaks

30

D

Inspect pivot points for wear

30

D

Check fittings for proper torque

30

D

Entire

Check for and repair

Daily

Unit

collision damage

Check fasteners for proper torque

3

M

Check for corrosion-remove

6

M

and repaint

Lubricate

30

D

Labels

Check for peeling, missing, or unreadable

Daily

labels & replace

All manuals and user guides at all-guides.com

Содержание LX Bi-Energy

Страница 1: ...er mounting platform KEEP all body parts clear of outriggers when extending or retracting outrigger equipped machines only NEVER use ladders or scaffolding on the platform NEVER attach overhanging loads or increase platform size MAINTAIN tire pressure at 50 psi Check daily LOOK up down and around for overhead obstructions and electrical conductors DISTRIBUTE all loads evenly on the platform See th...

Страница 2: ...tes freely and latches securely 7 Check tires for damage Check tire pressure 75 psi 5 2 bar if equipped with pneumatic tires 8 Carefully inspect the entire work platform for damage such as cracked welds or structural members loose or missing parts oil leaks damaged cables or hoses and loose connec tions 9 Bi Energy models While the engine is cool check the engine coolant level NEVER remove the cap...

Страница 3: ...elevate and or there is no alarm STOP and remove the machine from service until it is repaired 9 Release the tilt sensor and fully elevate platform Figure 2 Controller 10 Visually inspect the elevating assembly lift cylinder cables and hoses for damage or erratic operation Check for missing or loose parts 11 Lower the platform partially by pushing in on the chassis lower switch and check operation...

Страница 4: ... platform ensure that the pre operation and safety inspection has been completed any deficiencies have been corrected and the operator has been thoroughly trained on this machine NOTE Bi Energy machine may be powered by batteries or by engine To power the machine by engine press engine start button to crank the engine Release button when engine starts If engine is cold press the glow plug button o...

Страница 5: ... could result Travel with Work Platform Elevated Travel with platform elevated ONLY on firm and level surfaces Note The work platform will travel at reduced speed when in the elevated position and only when the front axle is parallel with the rear axle 1 Check that the route is clear of persons ob structions holes and drop offs surface is level and capable of supporting the wheel loads 2 Check cle...

Страница 6: ...he side guardrails 3 Raise rear guardrail assembly aligning holes and install bolts washers and nuts 4 Raise front guardrail aligning holes and install bolts washers and nuts 5 Hang controller on front guardrail 6 Before operating work platform check that all fasteners are in place and properly torqued Before operating machine guardrails must be securely fastened in their proper position Double De...

Страница 7: ...hart on page 10 1 Raise front guardrail making sure it is pushed down to secure the guardrail in the vertical position Repeat for rear guardrail 2 Raise guardrails making sure each is pushed down to secure the guardrail in the vertical position Align holes and install hardware 3 Raise one of the four slide out deck side guard rail assemblies Align holes and install hardware Repeat this procedure f...

Страница 8: ...2 Rotate scissors brace clockwise until the locking pin engages Verify locking pin is engaged 3 Lower platform completely Battery Maintenance Hazard of explosive gas mixture Keep sparks flame and smoking materials away from batteries Always wear safety glasses when working with batteries Battery fluid is highly corrosive Rinse away any spilled fluid thoroughly with clean water Always replace batte...

Страница 9: ...eration Daily Control Checktheexteriorofthecable Daily Cable forpinching bindingorwear Platform Checkfastenersforpropertorque Daily Deckand Checkweldsforcracks Daily Rails Checkconditionofdeck Daily Tires Checkfordamage Daily Checkairpressure 75psi 5 2bar Daily Check lug nuts torqueto150ft lbs 205Nm 30D Hydraulic Wipeclean 30D Pump Checkforleaksatmatingsurfaces 30D Checkforhosefittingleaks Daily C...

Страница 10: ...10 NOTES All manuals and user guides at all guides com ...

Страница 11: ...Part Number located by each label For machines equipped with options consult Service Manual 67638 002 1 REQUIRED BI ENERGY MODELS ONLY 66555 000 1 REQUIRED 66551 002 1 REQUIRED 66555 000 1 REQUIRED 62562 002 1 REQUIRED 66558 000 2 REQUIRED 66561 001 1 REQUIRED 27898 000 1 REQUIRED BI ENERGY MODELS ONLY 66568 000 1 REQUIRED 66552 000 1 REQUIRED 66550 009 1 REQUIRED 66554 000 00 1 REQUIRED 61515 001...

Страница 12: ...6 m x 1 73 m 228 in x 68 in 5 79 m x 1 73 m 2000 lbs 907 kg 2000 lbs 907 kg 500 lbs 227 kg 1750 lbs 795 kg 500 lbs 227 kg 8 people 2 people 8 people 2 people 37 ft 11 28 m 31 ft 9 45 m 56 3 in 1 43 m 2WD 9 920 lbs 4 500 kg 2WD 10 120 lbs 4 590 kg 2WD 10 350 lbs 4 695 kg 2WD 10 550 lbs 4 785 kg 2WD 10 780 lbs 4 890 kg 2WD 10 980 lbs 4 981 kg 90 in 2 29 m 99 75 in 2 53 m 160 5 in 4 08 m 31 ft 9 45 m...

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