9
Routine Service
Use the following table as a guide for routine
maintenance.
Inspection and maintenance shall
be performed by personnel who are trained and
familiar with mechanical and electrical proce-
dures.
Refer to the Service Manual for complete
service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
Routine Service Table Key
Interval
Daily=each shift (every day) or every eight hours
30d=every month (30 days) or every 50 hours
3m=every 3 months or 125 hours
6m=every 6 months or 250 hours
1y=every year or 500 hours
2y=every 2 years or 1000 hours
Y
=Yes/Acceptable
N
=No/Not Acceptable
R
=Repaired/Acceptable
COMPONENT INSPECTION OR SERVICES
INTERVAL Y N R
Engine Oil
Check level and condition
Daily
BiEnergy
Check for leaks
Daily
Models
Change oil & filter
100
HOURS
Engine Fuel Check fuel level
Daily
System
Check for leaks
Daily
BiEnergy
Replace fuel filter
100
HOURS
Models
Check air cleaner
Daily
Main
Check electrolyte level
Daily
Battery
Check specific gravity
30
D
Pack
Clean exterior
6
M
Check battery cable condition
Daily
Clean terminals
6
M
Engine
Check electrolyte level
Daily
Battery
Check specific gravity
30
D
System
Clean exterior
6
M
BiEnergy
Check battery cable condition
Daily
Models
Clean terminals
6
M
Engine
Check coolant level (with engine cold)
Daily
Coolant
Replace coolant
2y
Hydraulic
Check oil level
Daily
Oil
Change filter
6
M
Drain and replace oil
2
Y
Hydraulic
Check for leaks
Daily
System
Check hose connections
30
D
Check hoses for exterior wear
30
D
Emergency Open the emergency lowering
Daily
Hydraulic
valve and check for
System
serviceability
Controller
Check switch operation
Daily
Control
Check the exterior of the cable
Daily
Cable
for pinching, binding or wear
Platform
Check fasteners for proper torque
Daily
Deck and
Check welds for cracks
Daily
Rails
Check condition of deck
Daily
Tires
Check for damage
Daily
Check air pressure (75psi [5.2 bar])
Daily
Check lug nuts (torque to 150 ft. lbs. [205 Nm])
30
D
Hydraulic
Wipe clean
30
D
Pump
Check for leaks at mating surfaces
30
D
Check for hose fitting leaks
Daily
Check mounting bolts for proper torque
30
D
Drive Motors Check for operation and leaks
Daily
Steering
Check hardware & fittings
6
M
System
for proper torque
Oil all pivot points
30
D
Check steering cylinder for leaks &
30
D
mounting bolts for proper torque
Routine Service Table
Service Report
Date: _______________
Owner: ___________________________________
Model No:_____________ Serial No: __________
Serviced By: _______________________________
Service Interval: ___________________________
COMPONENT INSPECTION OR SERVICES
INTERVAL Y N R
Elevating
Inspect for structural cracks
Daily
Assembly
Check pivot points for wear
30
D
Check pivot pin mounting bolts
30
D
for proper torque
Check scissor arms for bending
6
M
Grease scissor pins
30
D
Chassis
Check hoses for pinch or
Daily
rubbing points
Check component mounting
6
M
for proper torque
Check welds for cracks
Daily
Lift
Check the cylinder rod for wear
30
D
Cylinder
Check pivot pin mounting bolts
30
D
for proper torque
Check seals for leaks
30
D
Inspect pivot points for wear
30
D
Check fittings for proper torque
30
D
Axle
Check the cylinder rod for wear
30
D
Cylinder
Check mounting pin pivot bolts
30
D
for proper torque
Check seals for leaks
30
D
Inspect pivot points for wear
30
D
Check fittings for proper torque
30
D
Entire
Check for and repair
Daily
Unit
collision damage
Check fasteners for proper torque
3
M
Check for corrosion-remove
6
M
and repaint
Lubricate
30
D
Labels
Check for peeling, missing, or unreadable
Daily
labels & replace
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