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(23) 

 

 

Parts Items 

Specifications 

Standard 

Value 

Maximum 

Limit 

Remarks 

V

al

ve T

im

ing 

Intake valve opened 

 

Intake valve closed 

 

Exhaust valve opened 

 

Exhaust valve closed 

 

Ignition process 

5416 

5424 

 

Injection timing 

 

 At 

20

o

 BTDC 

 

At 45

o

 ABDC 

 

At 50

o

 BBDC 

 

At 55

o

 ATDC 

 

 

1-2 

1-2-3 

 

25

o

 ~  26

BTDC 

 

 

Oil Pu

m

Trochoid tooth width 

5416 

 

5424 

 

Outer Rotor OD 

 

Trochoid to body clearance 

 

Trochoid to body side clearance 

 

Oil pressure 

 

Pump capacity 

5416 

 

5424 

 

0.5866 ~ 0.5874 in 

(14.90 ~ 14.92 mm) 

0.8622 ~ 0.8630 in 

(21.90 ~ 21.92 mm) 

1.9669 ~ 1.9685 in 

(49.96 ~ 50.00 mm) 

 

 

 

 

 

 

 

 

 

 

 

0.0035 ~ 0.0063 in 

(0.09 ~ 0.16 mm) 

0.0039 ~ 0.0059 in 

(0.10 ~ 0.15 mm) 

64 ~ 71 psi 

(4.5 ~ 5 kgf/cm

2

 

4.2 gal/min 

(16 

/min) 

5.8 gal/min 

(22 

/min) 

 

Use engine oil CD(DS) 

 

Above 77

F (25

o

C) , SAE 30 

 

Between 32

~ 77

o

 F  

(0

~ 25

o

C) , SAE 20 

 

Below 32

F (0

o

C) , SAE 10W, 

10W-30 

 

 

 

 

 

At pump 2,116 rpm 

 

At pump 2,000 rpm 

Fu

el

 In

je

cti

on 

P

um

Model 

 

Injection pressure 

 

Pump plunger dia 

 

Pump Stroke 

 

Pump discharge 

 

 NP-PFR3K55/2NP2 

 

1990 psi (140 kgf/cm

2

 

0.2165 in (5.5 mm) 

 

0.2756 in (7 mm) 

 

0.0013 ~ 0.0015 in

3

/rev 

(23 

!

  1 mm

3

/rev) 

 

 

 

Injecti

on No

zz

le

 

 

 

Model 

 

Injection pressure 

 

 

 

 

 

ND-DN12SD12 

 

1990 ~ 2133 psi 

(140 ~ 150 kgf/cm

2

 

 

 

 

Содержание Universal diesel 5416

Страница 1: ...rs Universal Motors This copy of the Universal Motors Service Manual has been re created using images computer scanned from a manual rather than original artwork Note that where the page breaks appear...

Страница 2: ...ystem 7 Valve Timing 8 Compression Release 9 Cylinder Liner 10 Cylinder Head 10 Piston Rings 11 Crankshaft 11 Connecting Rod 12 Gear Train 13 Camshaft Bearings 13 Main Bearings 14 Injection Pump 15 Wa...

Страница 3: ...Electric Electric Mechanical Electric 2 2 Qts 3 7 Qts 5 6 Qts 11 5 Qts 8 5 Qts Lubrication Engine Use SAE 30 HD CD or 10W40 heavy duty diesel lubricating oil Lubrication Transm n Fill to mark on dipst...

Страница 4: ...e Rotation Clockwise when viewed from V belt end Propeller Rotation Right Hand Both Standard V Drive Engine Weight Pounds 245 365 425 490 545 Length Overall 25 6 28 0 32 5 36 2 36 0 Height Overall 21...

Страница 5: ...itions it should only have to be replaced every 400 hours To install apply a small amount of fuel to the packing and tighten securely by hand For removal the use of a filter wrench 15221 86611 is reco...

Страница 6: ...outdoors are always considered to contain water so always filter this fuel before using Clean fuel is a must as the fuel is forced through parts of the pump and nozzle with clearances of 0 0004 in 1 1...

Страница 7: ...d be done in fresh clean fuel 2 The nozzle should always be installed as an assembly never by component parts 3 Remember never to let the nozzle spray contact unprotected flesh 4 Tighten the retaining...

Страница 8: ...ower than normal r Oil Filter 1 Replace the oil filter at every other oil change every 150 hours 2 Under normal conditions it is only necessary to change the oil filter at specified intervals If howev...

Страница 9: ...ployed to preheat the fuel for easy starts down to 50 F 150 C Valve Combustion air of course is brought in through the intake valve when the descending piston creates a partial vacuum in the cylinder...

Страница 10: ...n Fig 17 the standard valve timing shown in the chart can be attained Rocker Arms Intake valve opens 20o B TDC Intake valve closes 45o A TDC Exhaust valve opens 50o B TDC Exhaust valve closes 15o A TD...

Страница 11: ...ile the engine is running reduce the speed to idle before doing so Adjustment of compression release 1 Set exhaust valve in totally closed position 2 Remove decompression adjustment window cover from...

Страница 12: ...ndard size piston must again be used Tightening Cylinder Head Capscrews Fig 23 1 The tightening torque of the cylinder head capscrews is 54 to 58 ft lbs 7 5 to 8 0 kg m Numbers 7 8 11 and 13 are studs...

Страница 13: ...en installing the undersize bearings observe the fol lowing precautions a Machine the crankpin diameter and radii to within a few thousandths of the correct dimensions and finish grind to the exact di...

Страница 14: ...kpin Diameter Metal Mark Running Clearance in mm 020 0 20 mm undersize 1 7228 to 1 7234 in 43 759 to 43 775 mm 020 US 040 0 40 mm undersize 1 7149 to 1 7156 in 43 559 to 43 575 mm 040 US 0 001379 to 0...

Страница 15: ...efer to Fig 31 Place the camshaft retainer plate on the camshaft first Shim the camshaft retainer plate out from the camshaft 0 003 to 0 009 in 0 07 to 0 22 mm with shims that can be pulled out after...

Страница 16: ...ngs in engine block Slide the crankshaft assembly into the engine block being careful not to nick or scrape the crankpins After the assembly is in position make sure the oil passages are correctly lin...

Страница 17: ...1 to 0 002 in 0 020 to 0 054 mm and 0 008 to 0 020 in 0 20 to 0 51 mm end play Injection pump camshaft Injection pump camshaft Fig 37 Install the bearings and governor unit on the camshaft and install...

Страница 18: ...r pulley and the crankshaft pulley is 026 to 0 35in 7 to 9 mm with a force of 20 lbs applied Proper belt tension is essential for good engine cooling and belt life See Fig 38 Starting Motor The starti...

Страница 19: ...ontact Solenoid not working coil grounded or insulator short circuited Faulty starter switch contact Insufficient brush contact Dirty or worn commutator Precautions in care and handling of starter mot...

Страница 20: ...use hard starting and various other problems 2 As the glow plugs are in parallel the controller heating element will turn red even if one of the plugs is bad However the time it takes for the controll...

Страница 21: ...19...

Страница 22: ...rference Clearance 0 0004 in 0 0004 in 0 011mm 0 011mm 0 9071 in 23 04 mm Oversize 0 020 in 0 5 mm Piston Ring Ring gap Top ring width 2nd ring width Oil ring width top 2nd oil ring Keystone type 0 07...

Страница 23: ...kshaft metal 1 width Crankshaft metal 1 OD 2 0441 2 0449 in 51 921 51 94 mm 2 0465 2 0488 in 51 98 52 039 mm 0 7823 0 7925 in 19 87 20 13 mm 2 2485 2 2474 in 57 111 57 084 mm Running clearance 0 0016...

Страница 24: ...alve clearance 0 0433 0 0551in 1 1 1 4 mm 45o 1 2953 1 3031in 32 9 33 1 mm 1 0591 1 0669in 26 9 27 1 mm 0 3134 0 3140in 7 960 7 975 mm 0 3156 0 3161in 8 015 8 030 mm 0 0016 0 0028in 0 04 0 07 mm 0 007...

Страница 25: ...5874 in 14 90 14 92 mm 0 8622 0 8630 in 21 90 21 92 mm 1 9669 1 9685 in 49 96 50 00 mm 0 0035 0 0063 in 0 09 0 16 mm 0 0039 0 0059 in 0 10 0 15 mm 64 71 psi 4 5 5 kgf cm2 4 2 gal min 16 min 5 8 gal mi...

Страница 26: ...mm HM 41 50in 1054 mm 0 0232 0 437 in 0 59 1 11 mm Packing thickness 26 4 gal min 100 min or more 12 8 psi 0 9 kgf cm2 In perimeter In perimeter With pressurized radiator corrugated Water temperature...

Страница 27: ...Rod bolts M10 x 1 25 M12 x 1 25 M10 x 1 25 M8 x 1 25 M8 x 1 25 M8 x 1 54 2 57 9 ft lbs 7 5 8 kgf m 72 3 79 6 ft lbs 10 11 kgf m 47 0 50 6 ft lbs 6 5 7 kgf m 21 7 25 3 ft lbs 3 3 5 kgf m 17 4 20 3 ft l...

Страница 28: ...numbers punched on the bolt heads Prior to tightening be sure to check out the numbers as shown below Punched Number Bolt Material Grade None Standard Bolts SS41 S20C 7 Special Bolts S43C S48C Refine...

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