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Rev.B15

Pg. 66 di 80

Error codes of the EtherCAT diagnostics messaging

The emergency message consists of 5 bytes with the data as shown below:

Composition of the emergency message

Byte

Content

Manufacturer specific error fields

Main

Diagnostics

0000-0000

Module No.2

Module No.1

Module No.4

Module No.3

Module No.6

Module No.5

Module No.8

Module No.7

MANUFACTURER SPECIFIC ERROR FIELDS

BITS OF THE MAIN DISGNOSTICS (BYTE 0)

Bit

Name

Description

24V Main power loss

This bit at 1 indicated the lack of the VA24 power supply (pin4 of the power

connector) In this condition the valve coils will not be powered even if the

command is active.

Module fail

This bit at 1 indicates that the module is faulty (replace the module).

Output fail

This bit at 1 indicated that one or more outputs are overloaded or in short circuit,

this applies both to the integrated manifold and for the output modules

(1)

High noise level

This bit at 1 indicates that a communication error has been detected on the

internal bus, caused by the high level of noise, due to bad wiring, lack of

grounding or capacitive coupling of the connecting cables.

Input power loss

This bit at 1 indicates an overload or a short circuit in one or more connectors of

the input module.

Clamp Error

This bit at 1 indicates that one or more electric clamps are in error.

Input modules or

output modules

This bit at 0 indicates that the content of the message refers ot input modules.

This bit at 1 indicates that the content of the messages refers to the output

modules

(3).

Module info Monitor

This bit at 1 indicates that an extended module diagnostics is available.

NIBBLES OF THE INPUT AND OUTPUT MODULES (BYTE 1….4)

Binary

Description

0000

This value indicates that no error is present.

0001

This value indicates the lack of power supply (VA24).

0010

This value indicates that one or more outputs are overloaded or in short circuit.

(2)

0011

This value indicates that a communication error has been detected on the internal bus, caused by a

high level of noise, due to bad wiring, lack of grounding, or capacitive coupling of the connection

cables.

0100

This value indicates a module failure.

0101

This value indicates an overload or short circuit in one or more connectors of the input modules.

0110

This value indicates that one or more electric clamps are in error (FAULT output active).

0111

This value indicates that one or more control outputs for the electric clamps are overloaded or in short

circuit.

1000 - 1111

Not yet assigned.

Содержание TC

Страница 1: ... compact valves 10 15 22 mm Integrated 24 coils controls for TC version only Expansion capability till 64 digital inputs or 88 digital outputs according to the model Visual diagnostic with LED screen and through fieldbus IP65 protection degree Separate logic power supply of input and outputs so that it is possible to cut off the outputs only ...

Страница 2: ...nput modules 29 Allocation of Byte Bit of electric clamp modules 30 Auxiliary input and ouput modules 31 Auxiliary input and output modules features 32 Supply and separator modules 33 Supply and separator modules features 34 Modules for electric power clamps 35 Modules for electric clamps features 36 Accessories for serial modules 38 Accessories for clamping device modules 39 Connection cables for...

Страница 3: ...we cannot completely exclude that there might be mistakes therefore we will appreciate any kind of notification We would like to highlight that hardware and software terms as well as trademarks used or mentioned in this manual are usually registered trademarks or patents Note all information can be changed without prior notice ...

Страница 4: ...e and or the not compliant use of the components entails automatically the exclusion of liability by UNIVER S p A and loss of the guarantee For specific requests and or configuration consult UNIVER S p A Safety notes Attention Remove all supplies and wait for at least 1 minute before working on the device and its modules In case of bended contacts the affected module must be replaced because its l...

Страница 5: ...elow consists of the interface module for the valve manifold 1 and already included in the TC the communication field module 2 DeviceNet CANopen Profibus Profinet EtherNet IP EtherCAT the digital input module 3 the digital output module 4 and the end cover 5 Since this is a modular system other modules can be added Important NOTICE Attention Danger Additional information Recycle Eco compatible mat...

Страница 6: ...2ID 1 Module TCR32UD I O Module Standard connection M12 Multibus connection M23 1 CANopen 64 64 I O S 08 Devicenet 64 64 I O TC x EN 08 Profibus DP 64 64 I O EtherNet IP 64 88 I O N 00 08 16 24 32 40 48 56 64 Profinet 64 88 I O EtherCAT 64 88 I O no input module 00 IO Link Class A 24 Coils IO Link Class B 24 Coils 1 Module TC ECSM 1 Module TC 2ECD for 2 Electric Power Clammps 1 Module TC ECSM 2 Mo...

Страница 7: ...te I O Output module Input module Communicator TCR3232 TC8U412 TC8I412 TCxPN Remote I O Output module Input module Communicator TCR3232 TC8U412 TC8I412 TExPN We recommend to fix the device through the proper holes with M4 screws The total length changes in accordance to the number of installed modules and according to the assembled valve manifold ...

Страница 8: ... 1 5A 20 C overload protection Manifolds outputs voltage VA24 24 Vdc 10 15 valves limit Maximal power for all outputs VA24 2 5A max overload protection Manageable outputs for valve manifolds 24 max coils 12 bistable valves 1 5A for 12 coils Manageable auxiliary digital outputs 64 digital outputs 88 total outputs with 24 manifold coils Manageable auxiliary digital inputs 64 digital inputs Environme...

Страница 9: ...A 20 C overload protection Manifolds outputs voltage VA24 24 Vdc 10 15 valves limit Maximal power for all outputs VA24 2 5A max overload protection Manageable outputs for valve manifolds 24 max coils 12 bistable valves 1 5A for 12 coils Manageable auxiliary digital outputs 64 digital outputs 88 total outputs with 24 manifold coils Manageable auxiliary digital inputs 64 digiral inputs Environmental...

Страница 10: ... C overload protection Manifolds outputs voltage VA24 24 Vdc 10 15 valves limit Maximal power for all outputs VA24 2 5A max overload protection Manageable outputs for valve manifolds 24 max coils 12 bistable valves 1 5A for 12 coils Manageable auxiliary digital outputs 64 digital outputs 88 total outputs with 24 manifold coils Manageable auxiliary digital inputs 64 digital inputs Environmental con...

Страница 11: ... C overload protection Manifolds outputs voltage VA24 24 Vdc 10 15 valves limit Maximal power for all outputs VA24 2 5A max overload protection Manageable outputs for valve manifolds 24 max coils 12 bistable valves 1 5A for 12 coils Manageable auxiliary digital outputs 40 digital outputs 64 total outputs with 24 manifold coils Manageable auxiliary digital inputs 64 digital inputs Environmental con...

Страница 12: ...0mA TCxC Maximal power for digital inputs 1 5A 20 C overload protection Manifolds outputs voltage VA24 24 Vdc 10 15 valves limit Maximal power for all outputs VA24 2 5A max overload protection Manageable outputs for valve manifolds 24 max coils 12 bistable valves 1 5A for 12 coils Manageable auxiliary digital outputs 40 digital outputs 64 total outputs with 24 manifold coils Manageable auxiliary d...

Страница 13: ...minal power 150mA Manifold voltage 24 Vdc 10 15 valves limit Maximal power for all outputs VA24 1 5A max overload protection Manageable outputs for valve manifolds 24 max coils 12 bistable valves 1 5A for 12 coils Environmental conditions Weight TCxLKA TCxLKB 150g 135g Module overall dimensions 50x123x75 mm Protection degree IP 65 with connectors IEC 60529 Relative humidity 5 to 85 IEC 60068 2 30 ...

Страница 14: ...view BUS1 e BUS2 M12 Female D code Contact side view Pin POWER SUPPLY 1 Positive logic and input power supply VLS24 2 Negative output power supply 0VA 3 Negative logic and input power supply 0VLS 4 Positive output power supply VA24 Case Shield Pin BUS 1 BUS 2 1 TD TD 2 RD RD 3 TD TD 4 RD RD Case Screeb Shield Bus 1 and Bus 2 can be used either as input or output of the fieldbus ...

Страница 15: ...S M12 Female B code Contact side view INPUT BUS M12 Male B code Contact side view Pin POWER SUPPLY 1 Positive logic and input power supply VLS24 2 Negative output power supply 0VA 3 Negative logic and input power supply 0VLS 4 Positive output power supply VA24 Case Shield Pin BUS INPUT Bus OUTPUT 1 NC VP 5V 2 A A 3 0V 0V 4 B B Case Shield Shield ...

Страница 16: ... A code Contact side view INPUT BUS M12 Male A code Contact side view Pin POWER SUPPLY 1 Positive logic and input power supply VLS24 2 Negative output power supply 0VA 3 Negative logic and input power supply 0VLS 4 Positive output power supply VA24 Case Shield Pin BUS INPUT Bus OUTPUT 1 Drain Drain 2 V V 3 V V 4 CAN H CAN H 5 CAN L CAN L Case Shield Shield ...

Страница 17: ...O Link 1 Positive logic supply L 2 NC 3 Negative logic supply L 4 C Q 5 NC Case Shield Pin POWER 1 Positive valve supply 2L 2 NC 3 Negative valve supply 2M 4 NC Case Shield Logic and output power supply TCxLKB M12 Male A code Contact side view Pin IO Link 1 Positive logic power supply L 2 Positive valve power supply 2L 3 Negative logic power supply L 4 C Q 5 Negative valve power supply 2M Case Shi...

Страница 18: ...t EtherNet IP EtherCAT modules FE connection must be connected externally to the ground Bus 1 Bus 2 Power supply FE The module requires 2 supplies One 24 VDC 10 or 15 for logic and inputs One 24 VDC 10 or 15 for outputs and valve manifold Supply connections ...

Страница 19: ...bus CANopen modules PE connection must be connected externally to the ground Bus Output Bus Input Power supply PE The module requires 2 supplies One 24 VDC 10 or 15 for logic and inputs One 24 VDC 10 or 15 for outputs and valve manifold Supply connections ...

Страница 20: ... D to be connected to BUS 1 and BUS 2 Description Features ISO IEC 11801 Ed 2 0 category 5 Category ISO IEC 11801 Ed 2 0 Class D Transmission performances Conductor cross section AWG 22 Maximal operating voltage 300V RMS Massimal resistance at 20 C 57 1 Ohm km Transfer Impendance at 10 MHz 40 mOhm m Nominal propagation speed 68 Delay 5 3 ns m Impendance at 1 100 MHz 100 15 Ohm Pin Cable color 1 Ye...

Страница 21: ...onnected to connector metal case as indicated above and not to the pin 5 of the same Profibus network termination Description Features Impendence 100 130 Ohm Capacity 30pF m Resistance 110 Ohm Km Diameter 0 53mm Section 0 22mm Termination TZ M5M12 BT is to be connected to the BUS OUTPUT connector A Profibus network must be terminated at each end of it The master and the last device on the network ...

Страница 22: ...5M12T to be connected to BUS OTPUT A CANopen network must be terminated at each end of it The master and the last device on the network must be terminated in order to eliminate reflections even if only 2 nodes are used Termination specifications 121 ohm 1 metal film Watt Speed Section mOhm mt 50Kbit S a 1000mt 0 75 0 8mm AWG18 70 100Kbit S a 500mt 0 5 0 6mm AWiG20 60 500Kbit S a 100mt 0 34 0 6mm A...

Страница 23: ...IP Mask 255 255 255 0 Gateway 0 0 0 0 Bootp Disabled DHCP Disabled DNS Disabled To configure these devices it is possible to use the master software i e TIA Portal for Profinet BootP per Ethernet IP TwinCAT per EtherCAT ecc or the Ethernet IP Device Configuration software available on our website only for Profinet or Ethernet IP Here below an example on how to use the Ethernet Device Configuration...

Страница 24: ...e connected devices Select from the list the device whose MAC Address corresponds to the one of the object you want to change the MAC Address is written on the device connector and click the mouse s right button Now it is possible to modify the IP address the subnet mask and the Gateway address ...

Страница 25: ...ore details on the use of the program refer to the program Help To be sure that the configured parameters become permanent remember to remove the tick from Store setting temporary before clicking on OK otherwise the new setting will be erased at the first device shutdown To be able to use the program correctly it is necessary that the PC network card is set on the same device network example 171 1...

Страница 26: ...ard Valid addresses from 01 to 89 99 enable the option LSS and or Auto Baud Rate Each module leaves the factory with the address set to 63 The Rotary Switches are placed on the upper part of the panel under the flap The address is acquired only when it is turned on so to change the address turn it off set the address and turn the device back on so that it is updated Rotary Switch MSD LSD Slave add...

Страница 27: ...inputs Fieldbus module Bit 1 Bit 3 Bit 5 MSB Bytes 3 LSB Bytes 0 1 2 Manifold First TRUE or Valve manifold first True ecc 1 Bit 0 Bit 2 Bit 4 Digital outputs Digital inputs Fieldbus module Bit 1 Bit 3 Bit 5 LSB Bytes 0 MSB Bytes x 1 x 2 x 3 Manifold First FALSE or Valve manifold first False ecc 1 ...

Страница 28: ...lways evolves from the fieldbus module to the left A specific sequence of the module installation must be observed to ensure that the system works properly First the input modules TC8I412 TC16I812 TC8I808 TCR32ID then the additional modules TCR1616 discontinues after the output modules TC8U412 or TCR32UD and in the end the possible modules for the electric clamps TC ECSM TC 2ECD Product identifica...

Страница 29: ...5 0 6 0 7 0 P 1 2 3 1 4 1 5 1 6 1 7 1 P 2 4 3 2 4 2 5 2 6 2 7 2 P 2 2 3 3 4 3 5 3 6 3 7 3 P 3 4 3 4 4 4 5 4 6 4 7 4 P 3 2 3 5 4 5 5 5 6 5 7 5 P 4 4 3 6 4 6 5 6 6 6 7 6 P 4 2 3 7 4 7 5 7 6 7 7 7 The maximal number of configurable digital outputs is 64 88 Bit 8 11 Bytes based on the models of the used connectors Allocation of Byte Bit of further input modules Byte Bit Produces Slot 1 2 3 4 5 6 7 Pin...

Страница 30: ... Fault Opening Closing 1 1 0 0 0 1 0 2 0 0 0 1 2 0 3 0 4 0 5 0 2 0 3 2 3 1 0 1 1 1 2 0 4 0 5 4 1 3 1 4 1 5 0 6 0 7 3 5 2 0 2 1 2 2 1 0 1 1 6 2 3 2 4 2 5 1 2 1 3 4 7 3 0 3 1 3 2 1 4 1 5 8 3 3 3 4 3 5 1 6 1 7 Input and Output bytes of electric power clamps modules are subsequent to the input and output modules already in the system ...

Страница 31: ...VLS24 3 0VLS 4 Input P1 P2 Pin N TCR32ID TCR32UD 1 Input 0 0 Output 0 0 2 Input 0 1 Output 0 1 3 Input 0 2 Output 0 2 4 Input 0 3 Output 0 3 5 Input 0 4 Output 0 4 6 Input 0 5 Output 0 5 7 Input 0 6 Output 0 6 8 Input 0 7 Output 0 7 9 Input 1 0 Output 1 0 10 Input 1 1 Output 1 1 11 Input 1 2 Output 1 2 12 Input 1 3 Output 1 3 13 Input 1 4 Output 1 4 14 Input 1 5 Output 1 5 15 Input 1 6 Output 1 6 ...

Страница 32: ...low LED Green with power supply but LEF off module overload Environmental conditions Weight from 170g to 350g based on the module Module overall dimensions 55x125x75 mm Protection degree IP 65 with connectors IEC 60529 Relative humidity 5 to 85 IEC 60068 2 30 Operating humidity 5 C 50 C IEC 60068 2 1 Storage temperature 25 C 80 C IEC 60068 2 2 Vibrations 5g tested 10 500Hz IEC 60068 2 6 Shock 22g ...

Страница 33: ...ch has uncovered pins is energized being connected in parallel therefore if not used it must be protected with a special plug To use the module as Separator simply remove the JP1 Jumper located on the lower printed circuit near the 26 pole connector Pin TCXSM12 1 Positive logic and input power supply VLS24 2 Negative output power supply 0VA 3 Negative logic and input power supply 0VLS 4 Positive o...

Страница 34: ...verload protection Logic 1 2A 1 4A 2 3A 1 Overload protection Outputs 2 5A 2 5A 3 1A 1 Supply signal Out Supply LED Green with power supply but LED off module overload Environmental conditions Weight Based on the module Module overall dimensions 35x125x75 mm Protection degree IP 65 with connectors IEC 60529 Relative humidity 5 to 85 IEC 60068 2 30 Operating temperature 5 C 50 C IEC 60068 2 1 Stora...

Страница 35: ... greater version Profinet V1 3 EtherNet IP V1 2 EtherCAT V1 2 Profibus V2 4 CANopen V2 3 The maximal number of TC 2ECD modules for each serial system is 4 8 LAE140 LAE350 In case of use with LAE950 the maximal number of modules is 2 anyway the total maximal consumption must not exceed 32A The TC ECSM module must be installed after all I O modules in the system after that can be installed only TC 2...

Страница 36: ...OPEN Green FAULT Red CLOSING Yellow OPENING Yellow Auxiliary LED Power Green Functions Optimized power control through automatic delayed command of the clamping devices 5 Electrical data Motor power connector Circular M12 male 4 pin T code Motor supply voltage 24 Vdc 5 15 4 Nominal power 8A max Connector for logic supply and signals Circular M12 male 5 pin A code Logic voltage VLS24 24 Vdc 15 Maxi...

Страница 37: ...ake sure that the cable section is proper to the connected device consumption A voltage drop on the cables causes a slowdown in the operating cycle 5 The optimized power management can be obtained by setting in the device configuration the two proper commands for clamping devices By setting the number of clamping devices that need to be controlled simultaneously 1 8 and the delayed time 25 400mS i...

Страница 38: ...2 D Fieldbus Input Profibus M12 4 pins female B code IP67 TZ F4M12 B Fieldbus Output Profibus M12 4 pins male B code IP67 TZ M4M12 B Terminating connector Profibus M12 4 pins male B code IP65 TZ M4M12 BT Fieldbus Input CANopen M12 5 pins male A code IP67 TZ M5M12 Fieldbus Output CANopen IO Link M12 5 pins female A code IP67 TZ F5M12 Terminating connector CANopen M12 5 pins female A code IP65 TZ F5...

Страница 39: ... Power supply Motor and Commands Wired on clamp side M12 4 pins female T code 4x1 5mm length 1 5mt 3 0mt 5 0mt IP67 Power supply Logic and signals wired only on clamp side M12 5 pins female A code 5x0 34mm length 1 5mt 3mt 5mt IP67 Power supply Motor and Commands Wired on both ends M12 4 pins female T code 4x1 5mm length 5mt IP67 Power supply Logic and signals Wired on both ends M12 5 pins female ...

Страница 40: ...ding radius of the cable Fixed installation 80mm mobile installation 120mm PG9 output cable press diameter 9 4mm Cables with connector D sub TSCFN16D0300 Double connector 16 signals L 3mt TSCFN16D0500 Double connector 16 signals L 5mt TSCFN16D1000 Double connector 16 signals L 10mt TSCFN16S0300 Double connector 16 signals L 3mt TSCFN16S0500 Single connector 16 signals L 5mt TSCFN16S1000 Single con...

Страница 41: ...bus Master not communicating Flashing No data exchange Wrong configuration on the master Off No error SF On Generic or extended diagnostics watchdog timeout system error Flashing DCP service signal sent via BUS Off No error OUT SUPPLY On Power supply 24VA on manifold and output supply Off Missing power supply 24VA manifold and output supply LINK 1 On Ethernet connection on channel 1 Off No Etherne...

Страница 42: ...n recoverable error Flashing Minor failure the device has identified a recoverable error Off Missing power supply VLS24 NS On Device connected Flashing No connection One IP address is configurated but there is no CIP connection On Double IP address Flashing Connection Timeout Off No configurated IP address OUT SUPPLY On Power supply on 24VA Manifold and output power supply Off No power supply 24VA...

Страница 43: ...itialization or Bootstrap Flashing Pre Operational status 1 Flashing Safe Operational status Off Initialization ECAT Err On Error in the device Tremolante Boot Error Flashing False device configuration 1 Flashing Local error 2 Flashings Timeout Watchdog Process Data Timeout Watchdog EtherCAT Off No error OUT SUPPLY On Power supply on 24VA Manifold and output power supply Off No power supply 24VA M...

Страница 44: ...eserved 8 Flashings Reserved IO Configuration Fail 9 Flashings Lack of supply 24V for input overload 10 Flashings Lack of module power supply 11 Flashings Reserved EEprom Fail 12 Flashings Electric clamp in error 13 Flashings Short circuit or overload on the outputs of the electric clamps 1 Flashing Reserved FW Cookie not valid 2 Flashings Reserved Map Channel not valid 3 Flashings Reserved FW not...

Страница 45: ...further details Off No error LED Status and Diagnostics CANopen Logic Status On Device supplied and ready Off No logic power supply VLS24 or faulty device CAN Run Err On Working the device is correctly working 1 Flashing Device status STOP Flashing Pre Operational status Flickering Auto Baurate or LSS On Error on the device 1 Flashing Frame error counter has reached the warning level 2 Flashing He...

Страница 46: ...odule error one or more modules are not working 5 Flashings No inputs or outputs module detected 6 Flashings Not valid address or LSS device not configurated 7 Flashings Reserved 8 Flashings Reserved 9 Flashings Lack of power supply 24V for inputs overload 10 Flashings Lack of module power supply 11 Flashings Reserved EEprom Fail 12 Flashings Electric clamp in error 13 Flashings Short circuit or o...

Страница 47: ...No valve power supply 2L 2M Diag Flashing Error see error codes table for further details Off No error present Error codes Table IO Link Diag Color Status Meaning 1 Flashing Missing valve power supply Pin 2 and 5 pf CN1 for TCxLNKB Pin 1 and 3 of CN2 for TCxLNKA 2 Flashings One or more outputs are in short circuit or overloaded 4 Flashings Module in error or not working 6 Flashings Under voltage v...

Страница 48: ...SDML device file from the CD or Internet website In Hardware catalogue Further Fieldbus devices I OPROFINET I O the folder Univer S p A will appear Click the device from the list and put it into the window Devices and Nets Connect the BUS between the master and the slave green line Allocate the IP address the name and the other options parameters needed for the application ...

Страница 49: ...e slots the different modules building the device and allocate the related addresses for the inputs and the outputs in the example further to the integrated interface for the valve manifold there is also an input module 8 inputs M12 ...

Страница 50: ...first 3 bytes of the allocated address If False the integrated manifold will use the last 3 bytes of the allocated address What to do in case of CPU STOP Select the desired behaviour in case of master CPU STOP Switch off the outputs if you want to switch off automatically all the outputs Keep the last value if you want to keep all the outputs like they were in the latest status in that case pay at...

Страница 51: ...Rev B15 Pg 51 di 80 example from TIA Portal V13 ...

Страница 52: ...re outputs are overloaded or in short circuit One or more outputs of the auxiliary output module are overloaded or in short circuit see note 1 261 Electric Clamp in error Error in the electric clamp power clamp FAIL output is active 262 Electric Clamp control output is overloaded or in short circuit One of the control outputs of the electric clamp is overloaded or in short circuit If the option Fu...

Страница 53: ...e EDS device file from the CD or Internet website In Equipment Library Ethernet IP equipment the folder Univer S p A will appear Click the device from the list and put it into the right side of the window Remember to assign the IP address to the device it must be in the same as that of the master network if the DCHP is not active ...

Страница 54: ...Rev B15 Pg 54 di 80 Set the same address of the device ...

Страница 55: ...however the operative sequence must be generally the following 1 Set the IP address not necessary if the DHCP is activated and the other options by using the BootP software or the Ethernet IP Device Configurator 2 Set the device EDS file in the master 3 Scan the network or insert the device by selecting it from the list and put it into the window with the master 4 Configure the number of bytes for...

Страница 56: ... use the last 3 bytes of the allocated address Fault Action Option Select the desired behaviour in case of master CPU STOP Turn Output Off if you want to turn off automatically all the outputs Keep Last Value if you want to keep all the outputs as they were in the latest status in that case pay attention to the dangerous conditions that may be generated in the system Default Turn Output Off Extend...

Страница 57: ...Rev B15 Pg 57 di 80 example from Applicom Consolle V3 2 ...

Страница 58: ...esired options are selected click Synchronize to send the configuration to the device Be sure that Send Values is ticked and click OK If the procedure is correctly received by the device a message like the following one will appear ...

Страница 59: ...boost or power ups If you want to know the current configuration of the device click Synchronize tick Receive Values and click OK So the current options of the device will be uploaded As alternative you can you the following function Service Set Attribute Single Class 100 64 hex Instance 1 Attribute 1 13 01 0D hex ...

Страница 60: ...E EXTENDED DIAGNOSTICS Binary Description 0000 This value indicates that no error is present 0001 This value indicates the lack of power supply VA24 2 0010 This value indicates that one or more outputs are overloaded or in short circuit 2 0011 This value indicates that a communication error has been detected on the internal bus caused by a high level of noise due to bad wiring lack of grounding or...

Страница 61: ...oftwar TwinCAT by Beckhoff Copy into the installation directory C Twincat IO EtherCAT the ESI file of the device found on the CD or on the Internet website Start TwinCAT System Manager and add a new Box in the section I O Devices EtherCAT Devices by pressing the right mouse button on the item ...

Страница 62: ...Rev B15 Pg 62 di 80 Select from the list Univer S p A TxxEC Family the desired device set the name and press OK If Univer S p A does not appear try ticking Show All Devices Ignore Black Whitelist ...

Страница 63: ...Rev B15 Pg 63 di 80 Press the right mouse button on the device just added and add the various modules that make up the system choosing them from the list that will appear see next page ...

Страница 64: ... F800h 1 Diag 24V Main Power Loss 0 Disable 1 Enable F800h 2 Diag Module Fail 0 Disable 1 Enable F800h 3 Diag Output Fail 0 Disable 1 Enable F800h 4 Diag High Noise level 0 Disable 1 Enable F800h 5 Diag 24V Input power loss 0 Disable 1 Enable F800h 6 Fast Input response time 0 Slow 1 Fast F800h 7 Mode Manifold First 0 False 1 True F800h 8 Turn off output on Fail 0 False 1 True F800h 9 Extended Dia...

Страница 65: ...outputs in the last state in this case pay attention to the dangerous conditions that may be generated in the system Default Able Diag Other Module info If Able a diagnostics will be generated for each sub module Diag Electric Clamp Fail Enables or disables the generation of diagnostics in case of an error signal from the electric clamp FAIL output of the electric clamp Diag Clamp Command Fail Ena...

Страница 66: ...s 4 Input power loss This bit at 1 indicates an overload or a short circuit in one or more connectors of the input module 5 Clamp Error This bit at 1 indicates that one or more electric clamps are in error 6 Input modules or output modules This bit at 0 indicates that the content of the message refers ot input modules This bit at 1 indicates that the content of the messages refers to the output mo...

Страница 67: ... on output modules 3 The type of emergency frame is 0x81 Manufacturer Error Generic Error they are separated for inputs and outputs and are also generated when the cause of the error is removed Nota 1 The system generates an Emergency message in case one or more input modules are in error Nota 2 The system generates an Emergency message in case one or more output modules are in error Nota 3 The sy...

Страница 68: ...the folder Univer S p A should then appear Select the device TCxP or TExP from the list and put it in the window on the right connecting it to the Anybus master assign the slave address and the various communication parameters Insert the various modules that make up the system in the slots in the example a TCxP that has only the integrated interface for the manifold which is assigned as visible in...

Страница 69: ...lure on the input modules Input response time Slow input filter for very noisy environment 50mS Fast Maximum sampling frequency of the inputs 50mS The time depends on the number of inputs and outputs of the system Default Slow Mode Manifold First If True the integrated manifold will use the first 3 bytes of the assigned address If False the integrated manifold will use the last 3 bytes of the assi...

Страница 70: ...Rev B15 Pg 70 di 80 ...

Страница 71: ...it at 1 indicates an overload or a short circuit in one or more connectors of the input module 5 Clamp Error This bit at 1 indicates that one or more electric clamps are in error 6 Reserved For future use 7 Module info Monitor This bit at 1 indicated that an extended module diagnostics is available NIBBLES OF THE EXTENDED DIAGNOSTICS Binary Description 0000 This value indicates that no error is pr...

Страница 72: ...Enables or disables the generation of the diagnostics in case od overload or short circuits of the outputs Diag High Noise level Enables or disables the generation of the diagnostics in case of detection of a high level of noise Diag 24V Input power loss Enables or disables the generation of the diagnostics in case of a power failure on the input modules Fast Input response time Slow input filter ...

Страница 73: ...ecting cables 4 Input power loss This bit at 1 indicates an overload or a short circuit in one or more connectors of the input module 5 Clamp Error This bit at 1 indicates that one or more electric clamps are in error 6 Moduli di Ingressi o Moduli Uscite This bit at 0 indicates that the content of the message refers to the input modules this bit at 1 indicates that the content of the message refer...

Страница 74: ...will be switched off 5 Only on output modules 6 Bit 6 of Byte 3 states if the generated emergency message and its content refers to the input or the output module Note 1 The system generates an emergency message in case one or more input modules are in error Note 2 The system generates and emergency message in case one or more output modules are in error Note 3 The system generates two emergency m...

Страница 75: ...et to the minimum operating value of the valves Output status with IO Link error All off in case of error all the outputs are switched off Last Status nothing is done and the last status is set Force Value the outputs are activated as explained in the below parameter Forced output value Output status to be set in case of IO Link lack of communication and if Force Value is set as option for Output ...

Страница 76: ...mmunicator TCxxx o Texxx TCXUS78 if present Input modules TC16I812 TC8I412 TC8I808 if present Output modules TC8U412 TCR32UD it must be the last one if present TC ECSM if present TC 2ECD if present Description Part Number 1 Fieldbus module TCxPN 2 Auxiliary input module 4 x M12 TC8I412 3 Auxiliary output module 4 x M12 TC8U412 4 End cover PR2895 5 Cover screws Included 6 Tie rods Included 7 Suppor...

Страница 77: ... Pg 77 di 80 Possible configuration examples TCxPN device with integrated compact manifold TCxPN device with integrated compact manifold M12 output modules and expansions to connect distributed valve manifolds ...

Страница 78: ...ct manifold and expansion module to connect distributed valve manifolds TCxPN device with integrated compact manifold and expansion module for connection to remote passive modules TExPN device with expansion module for connection to remote passive modules ...

Страница 79: ... may cause within the system where it is installed and provide for proper actions to ensure the safety of the operator Correct and incorrect use The Slave Fieldbus control unit in all its models can only be used as indicated by the manufacturer in the operating manual The safety and reliability requirements of the machine are guaranteed only by using original components and if installed following ...

Страница 80: ...egistered trademark and copyright of Open DeviceNet Vendor Association Inc ODVA EtherCAT is registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany CANopen is registered trademarks and copyright of CIA IO Link are registered trademark and copyright of PROFIBUS Nutzerorganisation e V ...

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