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Unitek BAMOCAR D3, Руководство пользователя

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3 

BAMOCAR D3

 

 

 

 Basic information 

 

Hi

st

or

y 

2

 

Basic information 

2.1

 

History 

Version 

Modifications 

Date 

01/2016 – V1 

Complete revision 

28.01.2016 

 

 

 

 

 

 

 

 

 

 

2.2

 

Further UNITEK products 

For synchronous and asynchronous motors 

Digital AC servo amplifiers (mains up to 480V~) 

 

UNITEK  DS205, DS403, 

DPCxx 

Digital AC servo amplifiers for battery operation 

 

UNITEK  Serie BAMOBIL-D3 

Analog three-phase servo amplifier (mains 

400V~) 

 

UNITEK  Serie TVD 

For dc motors 

Analog DC  servo amplifier for battery operation 

 

 

Serie BAMOBIL-A 

Analog DC servo amplifier (operation via the 

mains) 

 

UNITEK  Serie TV 

Thyristor current converter 1Q, 4Q, servo 

 

UNITEK  Classic serie 

200W bis 800kW 

 

2.3

 

Engineering instructions (MANUAL) 

1. 

MANUAL 

BAMOCAR 

Hardware 

2. 

MANUAL 

NDrive x 

Software 

3.   MANUAL 

Commissioning BAMOCAR 

Commissioning - error detect. 

 

Use all three MANUALS  for  the engineering, the installation, and the commissioning! 

 

 

CD (UNITEK-DOKU-SOFT) supplied with the delivery of the units. 

Online available as download version on the UNITEK website (

www.unitek-online.de

 or 

www.unitek.eu

).  

 

The hardware MANUAL comprises warning and safety advices, explanations of standards, 

mechanical and electrical installation advices. 

 

The MANUAL must be available for all persons who are concerned with the unit. 

 

 

Содержание BAMOCAR D3

Страница 1: ...D3 EC synchronous servo motors AC asynchronous servo motors Industrie Elektronik G m b H Hans Paul Kaysser Stra e 1 71397 Leutenbach Nellmersbach Edition Version Tel 07195 92 83 0 Fax 07195 92 83 29...

Страница 2: ...cal installation 18 3 1 Important notes 18 3 2 Dimensions BAMOCAR 19 3 3 Mounting onto mounting rails 21 3 4 Mounting onto a mounting surface 21 4 Electrical installation 22 4 1 Important advices 22 4...

Страница 3: ...onnection via a bl tacho 44 5 11 Option State displays 45 5 12 Option Error displays 46 5 13 Option Warning signals 47 6 Measured data 48 6 1 Bus circuit battery voltage 48 7 Bus circuit dc bus voltag...

Страница 4: ...fier operation via the mains UNITEK Serie TV Thyristor current converter 1Q 4Q servo UNITEK Classic serie 200W bis 800kW 2 3 Engineering instructions MANUAL 1 MANUAL BAMOCAR Hardware 2 MANUAL NDrive x...

Страница 5: ...turer UNITEK Industrie Elektronik GmbH Dealer Caution Danger to life High voltage Warning Important Dangerous electric fields Scope of delivery BAMOCAR D3 x device documentation CD UNITEK DOKU SOFT in...

Страница 6: ...motors has the widest speed range due to the single field weakening and there is no braking torque in case of a motor circuit However the unit size and the worse efficiency is a disadvantage The rotat...

Страница 7: ...s food processing machines robots and handling systems conveyors stone working machines and for many other battery supplied applications Build Robust unit for switch cabinet mounting according to the...

Страница 8: ...Static and dynamic current limiting Uniform completely digital control unit Processor independent hardware switch off in case of over voltage under voltage short circuits circuits to earth and over t...

Страница 9: ...d be contacted Any incorrect installation connection may damage the device Any incorrect programming may cause dangerous movements Intended applications The devices of the BAMOBIL D3 are power electri...

Страница 10: ...systems must be enabled When the device is open and or the safety systems are de activated it must be ensured by the operator that only skilled and suitably trained personnel has access to the units A...

Страница 11: ...tarted until it is ensured that the machine the installation or the vehicle comply with the regulations of the EC machinery directive 2006 42 EG and the EMC guideline 2004 108 EG On the installation a...

Страница 12: ...nciple Working environment Incorrect handling of the units may cause damage to persons or property The units must be closed during operation Any unit covers must not be removed Disconnect the power su...

Страница 13: ...al isolation SELV acc to EN 61800 5 1 The user must ensure that the complete control wiring complies with the standards It must be paid attention to the equipotential bonding for components which are...

Страница 14: ...Isolation coordinates low voltage 2012 EN 61010 Safety regulations control units 2011 EN 61508 5 Functional safety of electric electronic systems 2011 EN 60068 1 2 Environmental influences 2011 ISO 2...

Страница 15: ...ted in the specifications electromagnetic interferences electrostatic interferences lightning strikes failure of components failure in the brakes Dangerous temperatures caused by faults during the ins...

Страница 16: ...eff up to 3x260 up to 3x450 Continuous current Aeff 125 200 125 200 Max peak current Alo 250 400 250 400 Max power loss kW 2 3 2 6 4 Pulse frequency kHz 8 24 8 16 Over voltage switching threshold V 4...

Страница 17: ...nd transport 30 C to 80 C EN60721 Installation altitude 1000m above sea level 100 1000m performance reduced by 2 100m Cooling Liquid cooling unit max 65 C 12 l min pressure max 1 3 bar Mounting positi...

Страница 18: ...current limit depending on the temperature of the cooling agent Programmable current reduction depending on the IGBT module temperature Starting temperature of the reduction I red TD 0x58 Final temper...

Страница 19: ...the device must be taken from the dimension diagrams or from the drilling plan not from the device The filter and the choke have to be mounted near to the device The line shields and the mounting pla...

Страница 20: ...19 BAMOCAR D3 Mechanical installation Dimensions BAMOCAR 3 2 Dimensions BAMOCAR Standard version connectors partly equipped 3 1 rh5 BAMOCAR D3 V6 standard oben 3 2 rh5 BAMOCAR D3 V6 standard seitlich...

Страница 21: ...ns BAMOCAR Option connectors completely equipped Liquid cooling Connection Hose connection metal 13 Input temperature 50 C Flow rate max 12l min Pressure max 1 3 bar 3 3 rh5 BAMOCAR D3 V6 vollbest ckt...

Страница 22: ...nting onto mounting rails 3 3 Mounting onto mounting rails 4x screw M5x20 3 4 Mounting onto a mounting surface 4x distance pipe for M5 l 20mm 4X screw M5x40 3 5 rh5 BAMOCAR D3 V6 standard montage 3 6...

Страница 23: ...t bracket affix warning signs The installation should only be carried out by suitably trained personnel for electrical engineering Compare the connection data with those indicated on the type plate En...

Страница 24: ...23 BAMOCAR D3 Electrical installation Circuit diagram 4 2 Circuit diagram 4 1 BAC blockbild 3 TMS rund...

Страница 25: ...Electrical installation BAMOCAR D3 24 Circuit diagram Circuit diagram 4 2 BAC blockbild 3...

Страница 26: ...25 BAMOCAR D3 Electrical installation Connection diagram 4 3 Connection diagram 4 3 E BAC anschlussplan 1...

Страница 27: ...evice PE screw X3 6 connected to the mounting plate using a 4mm wire Connection of the control conductors All control conductors must be shielded Analogue signal lines must be twisted and shielded The...

Страница 28: ...cal installation Connectors 4 5 Connectors Standard version Option completely equipped additionally installed X9 1 2nd CAN Bus connector X11 Brake connector 4 6 BAC Stecker bersicht voll 3 4 5 BAC Ste...

Страница 29: ...3 T wh black RFE rotating field enable U wh blue 24V auxiliary voltage Connector X9 X9 1 CAN X9 Option X9 1 1 PE 2 Supply IN 3 CAN GND 4 CAN H 5 CAN Connector plug Binder 99 0436 14 05 female Binder...

Страница 30: ...1 D D supply 5V D supply 5V D supply 15V E COS2 E channel N E channel kr E tacho 2 F F channel B F channel kb F G REF2 G channel A G channel ka G tacho 3 H temp signal H temp signal H temp signal H t...

Страница 31: ...neg pole Pfisterer P1 350 205 301 Motor connectors Pfisterer P1 350 205 301 Connector plug pos pole Pfisterer plug straight P1 350205 001 or plug twisted P1 350205 101 Connector plug neg pole Pfister...

Страница 32: ...OVERVOLTAGE F1 safety fuse Block diagram of the pre charging Programming example The output Dout1 switches the relay K3 when the bus circuit voltage DC BUS is greater than the variable 1 Warning The...

Страница 33: ...of the power supply to earth Attention In addition to the internal supply current 1 4A the sum of the output currents DOUT must be provided by the mains module 12 24V If the auxiliary voltage is infer...

Страница 34: ...e correct connecting sequence is possible Min cable cross section Type BAMOBIL D3 xx 125 200 Motor choke only necessary for shield capacities superior to 5nF motor cable approx 25m Cross section mm 25...

Страница 35: ...tage switch Input Connector Function State FRG RUN X1 G Enable fixed RFE X1 T Rotating field enable fixed END1 LMT1 X1 E Output stage switch 1 digital input programmable END2 LMT2 X1 F Output stage sw...

Страница 36: ...is no RFE signal in the 2nd disable channel to disable the PWM pulses at the output of the processor Restart Release the safety switching device Contacts of the safety device closed The motor can only...

Страница 37: ...BTB RDY Solid state relay Contact for max 48V 0 5A not short circuit proof Capacitive load max 1 mF Contact resistor max 2 Ohm The contact is closed when the device is ready for operation Always insta...

Страница 38: ...direction of rotation of the motor can either be changed by swapping the connections at the differential input or by means of a logic input or by programming See NDrive x The analog inputs can be ass...

Страница 39: ...the serial interface COMx of the pc must only be connected using a null modem cable Do not use a null modem link cable Install the cable only after disconnecting the device from the mains The interfac...

Страница 40: ...l isolated DC DC converter CAN BUS cable Use a shielded bus conductor with a low shielding capacity Signal plus GND internal supply DC DC converter galvanically isolated Circular connector M12 5p LiYC...

Страница 41: ...S1 N O SIN2 P Only use motors with a 2 4 6 or 8 pole resolver which have been approved by the manufacturer Observe the motor specific connection data sheet RS Connector X7 Connecting cable 4 x 2 cores...

Страница 42: ...ion 1 P Only use motors with TTL incremental encoders which have been approved by the manufacturer Observe the motor specific connection data sheet IN Connector X7 Connecting cable 10 shielded signal...

Страница 43: ...ch differ from 5V the voltage must be specified on order and externally be connected Checking the correct connection Rotor sequence The correct sequence of the rotor signals with a motor turning clock...

Страница 44: ...ection data sheet SC Connector X7 Connecting cable 2x2 signal conductors twisted and shielded min cross section 0 14 mm 3x2 signal conductors twisted and shielded min cross section 0 14 mm 2x supply l...

Страница 45: ...the motor specific connection data sheet bl Connector X7 Connecting cable 12x signal conductors supply lines temp min cross section 0 25 mm For link chains use appropriate cables Cable length for 25m...

Страница 46: ...or inherent hardware failure flashing bright dark Starting state after reset auxil voltage 24V off on The first enable stops the flashing display Drive enable Drive disabled not enabled OK 0 OK 1 ENA...

Страница 47: ...ulty 5 Bit 5 MOTORTEMP Motor temperature too high 6 Bit 6 DEVICETEMP Device temperature too high 7 Bit 7 OVERVOLTAGE Overvoltage 1 8 x UN 8 Bit 8 I_PEAK Over current 300 9 Bit 9 RACEAWAY Drive races w...

Страница 48: ...I 1 Bit 17 WARNING_2 RFE signal inactive without RUN 2 Bit 18 3 Bit 19 4 Bit 20 POWERVOLTAGE Power voltage too small or missing 5 Bit 21 MOTORTEMP Motor temperature 87 6 Bit 22 DEVICETEMP Device tempe...

Страница 49: ...s circuit voltage tolerance 2 Bus circuit dc bus voltages battery voltage 700V BAMOCAR D3 700 Bus circuit voltage Parameter 0xeb Max voltage 800V 24045 Battery voltage 700V 20883 Overvoltage switch of...

Страница 50: ...AR 400 400 DC bus max 0xa5H for threshold voltage Num 0xeb Note 72 440V 24059 66 400V 21860 DC bus min 0xa5L for undervoltage 52 320V 17462 44 270V 14713 Settings for BAMOCAR 700 400 DC bus max 0xa5H...

Страница 51: ...re Indoor air temperature Indoor air temperature Parameter 0x4b 45o C 13000 FW 450 14000 15000 16000 17000 18000 19000 20000 21000 22000 23000 24000 25000 26000 27000 10 0 10 20 30 40 50 60 70 80 90 1...

Страница 52: ...or a third party non observance of the manual which is included in all consignments non observance of the electrical standards and regulations improper maintenance acts of nature All further claims on...

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