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Installation, Operation and Maintenance Manual

Marvel Plus

6

Subject to change without notice.

120.5-IM (1018)

Unoccupied Mode

When the unit is in the Unoccupied Mode, the supply air 

blower will ramp back to minimum speed and the unit will 

maintain the return air temperature between the High and 

Low Temperature Night Set Back Temperature Set Points� 

Any optional Outdoor Air Dampers and Airside Economizer 

Dampers connected to the system are closed� When the unit 

is in the Occupied Mode, the system will be fully operational� 

Any interlocked fresh outdoor air dampers shall be open and 

airside economizer dampers shall be modulated based on 

economizer availability status demand�

Unoccupied Override Mode

Unoccupied Override is available to override the Unoccupied 

Mode of operation during after hours tenant occupancy� 

When activated, the system returns to the Occupied mode 

for the specified adjustable (1 hour increments) time period.

System Operation

There are two methods of control depending on the 

application, options ordered, and functions of the system� 

The two methods of control are Supply Temperature Control  

and Return Temperature Control� Please refer to each 

specific  method  of  control  for  details  of  operation  of  each 

function within the system� The method of control is preset 

at United CoolAir specific to customer ordered application.

Supply Air Temperature Control

Supply Temperature Control monitors the supply 

temperature to determine if the supply air temperature is 

above the supply air temperature set point� If the supply 

air temperature is above the supply temperature set point 

plus Band set point, mechanical cooling, optional waterside 

economizer, or optional airside economizer is sequenced to 

maintain the supply air temperature based on a percentage 

of cooling demand required� The amount of cooling demand 

is determined by how far the supply air temperature is above 

the supply air temperature set point�
If the system has the Morning Warm Up Option, morning 

Warm Up is sequenced based on return air temperature and 

morning Warm Up set points�
If the system has the Morning Cool Down Option, morning 

Cool Down is sequenced based on the return air temperature 

and morning cool down set points�

Return Air Temperature Control (Option)

If the application requires both cooling and heating or 

requires  humidification  or  dehumidification,  a  return  air 

sensor is factory provided but must be field installed. The 

return air sensor will be used to determine the mode of 

operation Cooling, Heating, Humidification, Dehumidification 

and/or Reheat�

Sequence of Operation

After power is applied to the system from the main power 

supply, the unit must be started through the Marvel Plus wall 

mount terminal�  To start the unit, press and hold the ENTER 

button   for 5 seconds�  To stop the unit, press  the  ENTER 

button   again and hold for 5 seconds�
Once the system is started through the Marvel Plus Wall 

Control, the supply air blower will start after the factory 

default 15 second time delay (field adjustable) times out.
When the unit is in the occupied mode, the supply air 

blower will start at the minimum blower speed to supply the 

minimum required amount of air flow. Once at the minimum 

speed, the controller will verify that the blower is operating by 

checking the airflow proving switch. The high duct pressure 

safety switch is also verified for possible high duct pressure 

conditions� If both safety switches are closed, the controller 

will ramp the VFD to maintain the supply air blower at the 

static pressure set point�
If the pressure in the ducting increases above the high duct 

static pressure switch setting, the system will shut down all 

modes of operation� The supply air blower will be shut down 

and an audible alarm will be generated and displayed in text 

on the Marvel Plus wall mount terminal under the    button�   

The bottom line of the opening screen  for System Status 

will also display “Off by High Press AL” before entering the 

 button�

At any time, if the Marvel Plus controller monitors that there 

is a loss of air flow, the controller will shut down all modes 

of operation to protect the system� The supply air blower will 

shut down and an audible alarm is generated and displayed 

in text on the Marvel Plus wall mount terminal under the   

button�  The bottom line of the opening screen for System 

Status will also display “Off by Airflow Alarm” before entering 

the   button�
If both switches are verified and no alarms exist, the controller 

will continue with the cooling or optional modes of operation 

heating, humidification, dehumidification, morning warm up 

or morning cool down�

Содержание Marvel Plus

Страница 1: ...Marvel Plus MICROPROCESSOR CONTROLLER Installation Operation and Maintenance Manual Effective October 2018 Interactive PDF DISCONTINUED For Reference Only ...

Страница 2: ...essor Minimum On Status Screen 11 Compressor Minimum Off Status Screen 11 Analog Outputs Status Screen 11 Occupied Unoccupied Override Screen 11 Menu and Sub Menu Areas 12 Enables 12 System Enables 12 Constant or Variable Air Flow Enables 12 Set Points 12 Set Points continued 13 Cooling Mode 13 Heating Mode 13 Set Points continued 14 Morning Warm up 14 Warm Up Set Points 14 Morning Cool Down 14 Co...

Страница 3: ...ndicates a potentially hazardous situation which may result in minor or moderate injury if not avoided The information icon indicates a situation that may result in equipment or property damage The information provided alerts the reader to relevant facts and or conditions ELECTRICAL HAZARD WARNING CAUTION INFORMATION This publication includes warnings cautions and information icons that point out ...

Страница 4: ...em schedules alarm set points and alarm history are stored in non volatile memory Each Marvel Plus controller has the ability to record up to 50 alarms faults under an alarm history page to allow technicians to scroll through alarm history to view critical operating data temperatures and optional discharge refrigerant pressure units with head pressure control option at the time of failure The Marv...

Страница 5: ...an alarm condition the button illuminates a continuous Red Depending on the type of alarm the system may shut down or continue to operate Some alarms are just simple faults known as indicators which are not harmful to the operation of the unit but may require attention in the near future Pressing the button will reveal what alarm caused the system to shut down To reset an alarm press the button un...

Страница 6: ...ing cool down set points Return Air Temperature Control Option If the application requires both cooling and heating or requires humidification or dehumidification a return air sensor is factory provided but must be field installed The return air sensor will be used to determine the mode of operation Cooling Heating Humidification Dehumidification and or Reheat Sequence of Operation After power is ...

Страница 7: ...he quantity of heaters for Reheat Mode is determined by the heating demand based on return air temperature Air Side Economizer Option If the system has the Airside Economizer Option the system will utilize the airside economizer when the outdoor air enthalpy is less than return air enthalpy and the outdoor air temperature is less than the outdoor air temperature set point minus the Band set point ...

Страница 8: ...strain relief facing downward 4 Drill a 1 2 hole through the face of the duct 5 Before installing the duct pressure transducer make sure the gasket at the base where the duct probe meets the transducer housing is intact and sealed to the sensor so that it will seal the perimeter of the hole drilled 6 Insert the probe into the duct and mount the pressure transducer using two 2 field provided 8 shee...

Страница 9: ...r function within the system The screens are only representative of the possible combinations of functions and will change depending on whether the various options are enabled System Status Home Screen U01 13 48 05 01 13 Return Hum 050 0 Return Temp 068 1 F Supply Temp 048 2 F Occupied System ON HEAT This screen shows the time and date return air humidity option return air temperature supply air t...

Страница 10: ...ows the amount of demand for cooling heating humidification dehumidification and reheat The status of cooling heating humidification dehumidification and reheat shown on the screen is the amount of cooling heating required to meet the set point required Water Status Screen U01 Water Water Pump ON Temperature 40 8 F Water Econ Dem 000 This screen shows the status of the water pump option and the re...

Страница 11: ...Screen U01 Analog Outputs VFD Blower 07 6vdc DPC Valve 03 5vdc Heating 00 0vdc WSE Valve 06 5vdc This screen shows the output status of the VFD Blower the DPC Discharge Pressure Control valve Modulated Heaters and the WSE waterside economizer valve Occupied Unoccupied Override Screen U01 Thursday 08 34 May 02 2013 OVERRIDE MODE Mode THU OCCUPIED Override Status OFF Override Time 2hrs This screen s...

Страница 12: ...e main screen to turn the unit on or off and enable or disable the compressors To turn the unit on or off or to enable or disable a component on these screens press the button to relocate the cursor to the component to enable or disable Next press the or button one time to toggle the setting on or off then press the button again to initiate the change System Enables U01 System Enables Dehumidifica...

Страница 13: ...Mode Set Point and Band Return Air Humidity Setpoint 050 0 F Band 05 0 F Return Air Humidity is used to set the control points for optional dehumidification and humidification functions Setpoint is the setting for the humidity control to try to maintain Band is the setting used to adjust the on off points of the dehumidification mode or humidification mode If the system has humidification the humi...

Страница 14: ...ow the OA set point minus the OA band the outside air dampers are modulated open to maintain the cooling demand If the outdoor air temperature rises above the outdoor air temperature set point plus O A Band the outside air dampers are modulated closed or to the minimum damper position set point Air side economizer will be available as long as the out door air enthalpy is less than the return air e...

Страница 15: ...igh pressure switch that will lock out its particular compressor if the discharge pressure rises above the discharge pressure switches fixed trip point Alarm delay is the time delay allowed before the system will show up as a fault This is used as a means of allowing the system to recover before a fault is initiated U01 Return Temperature High Alarm 090 0 F Low Alarm 090 0 F Alarm Delay 120sec U01...

Страница 16: ...me 12 16 Date 05 10 2013 Daylight Savings Yes Sets the appropriate day of the week time date and day light savings time Set up of the real time clock is important to be able to record alarm history or for following scheduled occupied and unoccupied times Schedule For the system to follow an occupancy schedule a Start and End period must be set for each day of the week If the control schedule is se...

Страница 17: ...00 Wednesday 06 00 Thursday 06 00 Friday 06 00 Saturday 00 00 Sunday 00 00 MORNING WARMUP OFF Monday 06 30 Tuesday 06 30 Wednesday 06 30 Thursday 06 30 Friday 06 30 Saturday 00 00 Sunday 00 00 Unoccupied Temperature Control Screen U01 Unoccupied Control Temp Control ON High Temp 079 0 F Low Temp 062 0 F The unoccupied control screen sets the temperature swing that is allowed during the unoccupied ...

Страница 18: ...t would then be performed based on the reset communications points in the communication point list Change Password Screen U01 Change Passwords Level 1 0000 Technicians Menu Fan Delays Screen U01 Fan Delays Startup 005s Airflow Proof 030s Unit OFF Delay 10s The Fan Delays screen allows customer to set the amount of delay in seconds for system startup proof of air flow based on the amount of time it...

Страница 19: ...ual Dig In C1 High Press Auto C1 Low Press Auto C2 High Press Auto C2 Low Press Auto Morning Warmup Auto Airflow Auto U01 Manual Dig In WFDP AUTO C3 High Press Auto C3 Low Press Auto C4 High Press Auto C4 Low Press Auto Manual Dig In Filter AUTO Hi Heat Auto Freezestat Auto Fan Ovld 2 Auto U01 Manual Analog In VFD Input OFF 00 0Hz Static Pr OFF 0 0iwc Supply T OFF 000 0 F U01 Manual Analog In Wate...

Страница 20: ...the low end of a static pressure transducer is 0 0 w c and it starts at 4 mA then the start point would be 4 mA is 0 0 w c U01 Calibrate Sensor Return Temperature Calibration 000 0 F Actual 000 5 F U01 Calibrate Sensor Return Humidity Calibration 000 0 Actual 050 1 U01 Calibrate Sensor Supply Temperature Calibration 000 0 F Actual 054 5 F U01 Calibrate Sensor Ambient Temperature Calibration 000 0 ...

Страница 21: ...Hz Actual 08 4Hz 0ma 00 0Hz 20ma 60 0Hz U01 Sensor Filters AI1 07 AI2 OFF AI3 07 AI4 07 AI5 07 U01 Sensor Setup VFD Action Direct Minimum 00 0vdc Maximum 10 0vdc U01 Sensor Setup VFD Action Direct Minimum 00 0vdc Maximum 10 0vdc U01 Sensor Setup Dig Cmpr1 Action Direct Minimum 00 0vdc Maximum 10 0vdc U01 Sensor Setup Dig Cmpr2 Action Direct Minimum 00 0vdc Maximum 10 0vdc U01 Sensor Setup DPC Valv...

Страница 22: ...01 Digital Inputs Alarms ON Actual Filter OPEN CLOSE Hi Heat OPEN CLOSE Freeze OPEN CLOSE Fan Ovld2 OPEN CLOSE Alarm Logic Manual Reset Screen U01 Alarm Logic Manual Reset Fire Alarm NO The Alarm Logic Manual Reset allows each listed function to be set up as either automatic or manual reset type In either case the alarm still appears on the display screen Economizer Setup Screen U01 Economizer Typ...

Страница 23: ...mizer Coils and Discharge Pressure Control Valves Setting a valve between greater than 1 will force the unit off and open the water valves to the specified set positions It is designed to flush the water lines Duct Static Pressure Screen U01 Static Pressure Rate 01s Step 003 Min 000 Max 100 Pressure Reset Yes Reset Offset 0 02iwc The Static Pressure screen is used to adjust the VFD control functio...

Страница 24: ...e is high due to overshoot that it starts to fall below the alarm activation point of Static Pressure Set Point plus Overpress Alm Set Point Change Passwords Screen U01 CHANGE PASSWORDS LEVEL 1 0000 LEVEL 2 0000 There are two levels of passwords that may be set into the system Level 1 password is used to lock out the set points area In the event someone tries to change a standard set point the con...

Страница 25: ...or All Indoor HVAC Projects Authorized Distributor LIMITED WARRANTY United CoolAir Units are backed by a 1 year limited warranty on parts and a 5 year limited warranty on the compressor labor not included Maintenance items such as filters and belts are excluded under this limited warranty FACTORY TESTED All units are functionally run tested before shipment to ensure a trouble free start up and uni...

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