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035-19670-003 Rev. A (1004)

Unitary Products Group

3

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation the unit should be checked for screws or bolts, which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed.

FURNACE LOCATION AND CLEARANCES

The furnace shall be located using the following guidelines:

1.

Where a minimum amount of air intake/vent piping and elbows will
be required.

2.

As centralized with the air distribution as possible.

3.

Where adequate combustion air will be available (particularly
when the appliance is not using outdoor combustion air).

4.

Where it will not interfere with proper air circulation in the confined
space.

5.

Where the outdoor vent terminal will not be blocked or restricted.
Refer to “VENT CLEARANCES” located in SECTION VII of these
instructions. These minimum clearances must be maintained in
the installation.

6.

Where the unit will be installed in a level position with no more
than 1/4” (0.64 cm) slope side-to-side and front-to-back to provide
proper condensate drainage.

Installation in freezing temperatures:

1.

Furnace shall be installed in an area where ventilation facilities
provide for safe limits of ambient temperature under normal oper-
ating conditions. Ambient temperatures may fall below 32° F (0° C)
providing the flue temperature does not fall below 260° F (127° C)
at any point in the flue pipe between the furnace and the chimney
or a B-Vent. The flue products will condense in the vent pipe if the
flue temperature falls below 260° F (127° C) causing the vent pipe
to deteriorate rapidly.

2.

Do not allow return air temperature to be below 55º F (13° C) for
extended periods. To do so may cause condensation to occur in
the main heat exchanger, leading to premature heat exchanger
failure, leading to premature heat exchanger failure. 

3.

If this furnace is installed in an unconditioned space and an
extended power failure occurs, there will be potential damage to
the internal components. Following a power failure situation, do
not operate the unit until inspection and repairs are performed.

Clearances for access:

Ample clearances should be provided to permit easy access to the unit.
The following minimum clearances are recommended:

1.

Twenty-four (24) inches (61 cm) between the front of the furnace
and an adjacent wall or another appliance, when access is
required for servicing and cleaning.

2.

Eighteen (18) inches (46 cm) at the side where access is required
for passage to the front when servicing or for inspection or
replacement of flue/vent connections.

In all cases, accessibility clearances shall take precedence over clear-
ances for combustible materials where accessibility clearances are
greater.

Installation in a residential garage:

1.

A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not
less than 18 inches (46 cm) above the floor, and the furnace must
be located or protected to avoid physical damage by vehicles.

SECTION II: DUCTWORK

DUCTWORK GENERAL INFORMATION

The duct system’s design and installation must:

1.

Handle an air volume appropriate for the served space and within
the operating parameters of the furnace specifications.

2.

Be installed in accordance with standards of NFPA (National Fire
Protection Association) as outlined in NFPA pamphlets 90A and
90B (latest editions) or applicable national, provincial, or state, and
local fire and safety codes.

3.

Create a closed duct system. For residential and Modular Home
installations, when a furnace is installed so that the supply ducts
carry air circulated by the furnace to areas outside the space con-
taining the furnace, the return air shall also be handled by a
duct(s) sealed to the furnace casing and terminating outside the
space containing the furnace.

4.

Complete a path for heated or cooled air to circulate through the
air conditioning and heating equipment and to and from the condi-
tioned space.

The furnace area must not be used as a broom closet or for any
other storage purposes, as a fire hazard may be created. Never
store items such as the following on, near or in contact with the fur-
nace.

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning com-

pounds; plastic items or containers; gasoline, kerosene, ciga-
rette lighter fluid, dry cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To
do so could result in serious personal injury and/or equipment
damage.

Improper installation in an ambient below 32ºF (0.0° C) could create
a hazard, resulting in damage, injury or death.

TABLE 1: 

Unit Clearances to Combustibles

APPLICATION

TOP

FRONT

REAR

LEFT SIDE RIGHT SIDE

FLUE

FLOOR/ 

BOTTOM

CLOSET ALCOVE ATTIC

LINE 

CONTACT

In. (cm) In. (cm) In. (cm)

In. (cm)

In. (cm)

In. (cm)

UPFLOW

1 (25.4)

6 (15.24)

0 (0.0)

0 (0.0)

3 (7.62)

1

6 (15.24)

COMBUSTIBLE

YES

YES

YES

NO

UPFLOW B-VENT

1 (25.4)

3 (7.62)

0 (0.0)

0 (0.0)

0 (0.0)

1 (25.4)

COMBUSTIBLE

YES

YES

YES

NO

HORIZONTAL

3

2

6 (15.24)

0 (0.0)

1 (25.4)

0 (0.0)

6 (15.24)

COMBUSTIBLE

NO

YES

YES

YES

3

HORIZONTAL B-VENT

0 (0.0) 

3 (7.62)

0 (0.0)

1 (25.4)

0 (0.0)

1 (25.4)

COMBUSTIBLE

NO

YES

YES

YES

3

1.

14-1/2” cabinet models only. All other units “0” clearance.

2.

14-1/2” cabinet left airflow applications only. All other units and right hand airflow applications “0” clearance.

3.

Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal position) of the furnace jacket and building joists, studs or framing.

Содержание PT8

Страница 1: ...ETY 1 DUCTWORK 3 FILTERS 6 GAS PIPING 7 ELECTRICAL POWER 9 VENT SYSTEM 11 SAFETY CONTROLS 16 START UP AND ADJUSTMENTS 16 WIRING DIAGRAM 24 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Blockof...

Страница 2: ...ailure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combustible flooring sha...

Страница 3: ...es shall take precedence over clear ances for combustible materials where accessibility clearances are greater Installation in a residential garage 1 A gas fired furnace for installation in a resident...

Страница 4: ...mined by adding the Supply Duct Static Pressure reading to the Return Duct Static Pressure reading and adding the pressure drop across any applied a coil Tables 2 3 is to be used as a guide only to he...

Страница 5: ...quired service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cut size HORIZONTAL MODELS The supply air temp...

Страница 6: ...duct flanges This is typi cally through the use of S cleat material when a metal plenum is used The use of an approved flexible duct connector is recommended on all installations The connection of th...

Страница 7: ...pproved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figures 9 or 10 TABLE 5 Filter Sizes Cabinet Size Side in Side cm Bottom in...

Страница 8: ...he gas valve when installing piping A wrench must be placed on the octa gon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing i...

Страница 9: ...OLARITY Ignition Control If the power supply polarity is reversed the control board will flash 9 times The furnace will not operate until the polarity is corrected LOW VOLTAGE CONTROL WIRING CONNECTIO...

Страница 10: ...1 0 amp maximum during circulating blower opera tion HUMIDIFIER CONNECTION Two 1 4 0 64 cm spade terminals EAC and NEUTRAL for humidifier connections are located on the control board The terminals pr...

Страница 11: ...codes and standards listed in these instructions Approved Modular Homes must be vented with an approved roof jack and may not be common vented with other appliances VENTING Category I venting consists...

Страница 12: ...etails provided by the manufacturer of the power vent VENT PIPING ASSEMBLY The final assembly procedure for the vent piping is as follows 1 Cut piping to the proper length beginning at the furnace 2 D...

Страница 13: ...ent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every 4 ft 1 22 m FAN ASSISTED COMBUSTION SYSTEM An appliance equipped with an...

Страница 14: ...r a grille or screen shall have no dimen sion smaller than 0 25 6 4 mm 3 A manually operated damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automa...

Страница 15: ...NACE 1 An opening may be used in lieu of a duct to provide to provide the outside air supply to an appliance unless otherwise permitted by the authority having jurisdiction The opening shall be locate...

Страница 16: ...RBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monxide poisoning or dea...

Страница 17: ...cm tee 1 5 16 0 8 cm x 1 8 3 175 mm reducing coupling 1 1 8 0 3 cm adapter There is a accessory kit 1PK0602 available from Source 1 which has the following items 12 30 cm length x 1 8 0 3 cm diameter...

Страница 18: ...ivided by the time it took to measure 2 cubic ft 0 0566 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 14 times 0 00283 m3 of gas measured at...

Страница 19: ...low adjustment seal screw and tighten securely Cycle the valve several times to verify regulator setting 7 Remove manometer and replace the outlet pressure tap plug Low Outlet Pressure Adjustment 1 T...

Страница 20: ...urnace control Intermittent Blower Heating On cooling heating thermostats with a fan switch when the fan switch is set in the auto position and the thermostat calls for heating a circuit is completed...

Страница 21: ...ps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2125 CFM 60 17 m3 min Airflow 0 60 2035 CFM 57 62 m3 min Subtract the airflow 0 50 w c 125 Pa from the airflow 0 60 w c...

Страница 22: ...0 1150 41 6 41 1 40 8 40 5 39 4 38 5 37 1 36 0 34 5 32 6 Low 1260 1260 1260 1260 1250 1200 1150 1110 1070 1010 35 7 35 7 35 7 35 7 35 4 34 0 32 6 31 4 30 3 28 6 100 1200 B High 1700 1620 1560 1480 139...

Страница 23: ...1430 1410 1370 1340 1280 1220 1140 1040 890 730 40 5 39 9 38 8 37 9 36 2 34 5 32 3 29 4 25 2 20 7 Medium Low 1140 1170 1150 1120 1080 1040 970 890 760 630 32 3 33 1 32 6 31 7 30 6 29 4 27 5 25 2 21 5...

Страница 24: ...d in U S A 035 19670 003 Rev A 1004 Copyright by York International Corp 2004 All rights reserved Supersedes 035 19670 002 Rev A 0704 Unitary 5005 Norman Product York OK Group Drive 73069 SECTION IX W...

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