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Power Supply System

Aspiro 1U

Instruction Manual

www.unipowerco.com

Document Number: M00035-MAN rev. 3a

UNIPOWER LLC • 3900 Coral Ridge Drive, Coral Springs, Florida 33065, USA • [email protected]

North America: +1 954-346-2442 • Latin America: +1 954-905-1078 • Europe: +44 1903 768200

P O W E R I N G T E C H N O L O G Y

Содержание Aspiro 1U

Страница 1: ...ment Number M00035 MAN rev 3a 2017 UNIPOWER LLC All Rights Reserved UNIPOWER LLC 3900 Coral Ridge Drive Coral Springs Florida 33065 USA sales unipowerco com North America 1 954 346 2442 Latin America...

Страница 2: ...this product manual are the property of their respective trademark holders These trademark holders are not affiliated with UNIPOWER LLC or our products They do not sponsor or endorse our products LIM...

Страница 3: ...12 Chapter 3 System Safety 3 1 Safety Warnings and Guidelines 13 3 1 1 System Markings 13 3 1 2 Safety Recommendations 13 3 1 3 Installation Warning 14 3 1 4 Restricted Access Area Warnings 14 3 1 5...

Страница 4: ...verview 29 5 2 Tools and Test Equipment 29 5 2 1 Tools List 29 5 2 2 Test Equipment 29 5 3 Preparation 29 5 4 Commissioning procedure 30 5 5 Test of output voltage 31 5 5 1 Float charge U1 31 5 5 2 Ad...

Страница 5: ...4 9 Load and Battery Connections Rear View 25 Figure 4 10 Signal Connection Detail 26 Figure 4 11 2 block Symmetry Measurement for illustration only 27 Figure 4 12 4 Block Symmetry Measurement for ill...

Страница 6: ...installation and installing the power system This manual assumes that the technician has an understanding of power systems in general and understands safety procedures for working around AC and DC vol...

Страница 7: ...x battery D22 Distribution Drawer 3 x load D33 Distribution Drawer 2 x load B33 Distribution Drawer 2 x battery 1 4 Feedback Support For technical support or feedback please visit http www unipowerco...

Страница 8: ...pon a soft switching approach Features include wide input operating range wide operating temperature full self protection and three LEDs for immediate rectifier status indication The power system can...

Страница 9: ...rface 4 x 20 LCD 4 key menu USB ACC only and RS232 Remote Interface Ethernet Modem using PowCom software Visual Indication Green LED System On Yellow LED Message s Red LED Alarm s Analog Inputs 12 x v...

Страница 10: ...ow direction rear to front Protection Short circuit proof automatic current limiting selective shutdown of modules at excessive output voltage Alarms High output voltage shutdown Low voltage module fa...

Страница 11: ...co com pdf pcc man pdf 2 4 2 DC Distribution DC Distribution consists of maximum 1 battery and 4 load breakers available in a variety of sizes The distribution unit is designed for switching the batte...

Страница 12: ...dates to the system controller and companion rectifiers This guarantees tightly controlled load sharing among rectifiers and provides status and identification information to the controller The rectif...

Страница 13: ...eft side of top cover 3 1 2 Safety Recommendations Any device that uses electricity requires proper guidelines to ensure safety The Power System should only be installed or serviced by a qualified per...

Страница 14: ...ponsible for the location 3 1 5 Electrical and Fire Enclosure The unit is for building in A suitable Electrical and Fire enclosure shall be provided 3 1 6 System Enclosure Appropriate measures need to...

Страница 15: ...ay have a negative effect on overcurrent protection and supply wiring causing system or user harm Verify the DC capacity before making connections See system specifications for DC information Potentia...

Страница 16: ...rved when dealing with equipment that may contain lead acid batteries Any attempt to burn these batteries may result in an explosion and the generation of toxic fumes Should a lead acid battery suffer...

Страница 17: ...be permanently damaged by the discharge of electrostatic charges encountered in routine handling testing and transportation 3 2 4 Traceability CAUTION Units are labeled with permanently attached produ...

Страница 18: ...reakers rated 1 A 4 A 5 A 7 5 A 10 A 15 A 20 A and 25 A is 80 of their nominal rate Maximum load per circuit breaker rated 30 A is 60 of its nominal rate 3 Limitations for ambient temperature up to 75...

Страница 19: ...ransportation Report any parts that are damaged missing or incorrect If possible correct the problem before continuing 4 3 Tools The following tools are required for a safe installation of the system...

Страница 20: ...75 1 72 43 6 0 27 6 8 7 19 182 5 0 55 14 05 0 98 25 0 0 59 15 0 0 98 25 0 7 52 190 95 10 30 261 0 10 63 270 0 19 23 Figure 4 1 Dimensional Drawing Front and Top View Aspiro system can be easily mounte...

Страница 21: ...ome loose and touch any other conductive parts SIGNAL CONNECTIONS BATTERY CONNECTIONS AC CONNECTIONS RS485 LOAD CONNECTIONS FRAME GROUND 1 phase 2 x 1 phase X9 X10 X6 X5 GMT OPTION DETAIL Figure 4 3 R...

Страница 22: ...phase Phase to Phase USA connection 2x Single phase Phase to Phase USA connection First check which mains solution is delivered and then follow the appropriate installation instructions below Connect...

Страница 23: ...nections are positioned on the left rear side of the Power Shelf see Figure 4 3 For remote supervision of alarms there are 4 potential free alarm contacts available Each alarm contact represents diffe...

Страница 24: ...18 0V Sense 5V 0V Sense 5V Battery Temp Ambient Temp Alarm 4 C Alarm 4 NC Alarm 4 NO Alarm 1 C Alarm 1 NC Alarm 1 NO Alarm 2 C Alarm 2 NC Alarm 2 NO Alarm 3 C Alarm 3 NC Alarm 3 NO Multipurpose 1 Mul...

Страница 25: ...rt the connector back into the terminal block Maximum cable size is 1 5mm2 Maximum torque required for tightening the screw is 0 25Nm Figure 4 8 Signal Connection Detail 4 5 4 DC Load Connections Load...

Страница 26: ...5 A Low Power Shelf version is required WARNING The battery cables should be connected to the shelf as first then to the batteries If the battery cables are already connected to the batteries disconn...

Страница 27: ...ck connection plate Fasten the lugs and plates to individual battery poles 3 For 2 block battery symmetry measurement fix one wire of the symmetry cable to the cable lug in the mid point of the batter...

Страница 28: ...emperature is usually delivered pre installed when used On the occasion that it is fitted later it is connected using the three pin plug according to the same procedure as for the alarm connections Th...

Страница 29: ...ONS If there are any difficulties in increasing the voltage to alarm level the alarm level can be adjusted to a lower level 5 2 Tools and Test Equipment 5 2 1 Tools List The essential commissioning to...

Страница 30: ...black battery cables to the batteries 6 Turn on the AC mains voltage 7 Measure the AC voltage on the AC terminal block between phases and neutral The correct value is approximately 230V If the value...

Страница 31: ...ise ordered the default output voltage is factory pre set to 53 5V The total voltage has to be in accordance to the number of battery cells Please verify number of cells and the battery manufacturers...

Страница 32: ...setting to make sure that it is in accordance with the battery manufacturer s recommendations For systems with temp probe cable supplied Temperaturecompensationisfactorypre set Checkthatthetemp probei...

Страница 33: ...from phase to N when 400V mains input is used L1 N V AC L2 N V AC L3 N V AC 4 Mount the rest of the rectifiers 5 After connection of battery verify right polarity by measuring the voltage drop across...

Страница 34: ...equipment manual 6 2 Troubleshooting This troubleshooting chapter helps to determine the cause of the problem and suggests possible repair solutions If the first step of the recommendation does not so...

Страница 35: ...han one rectifier is installed Rectifier current sharing fault Low DC output voltage overvoltage shutdown module fan failure module is overheated Check if module sends alarm flag Verify the AC voltage...

Страница 36: ...board If there is a non communicating module or unit remove the non communicating address from the controller Accept removed parts Do so only if you are sure you do not use them any more Verify if th...

Страница 37: ...re probe is not properly connected to the system Faulty temperature probe Temperature probe wire is interrupted Temperature difference between the controller temperature and the probe temperature is g...

Страница 38: ...ft corner of the controller front panel using a flat screwdriver see Figure 7 1 Figure 7 1 Unlocking the Controller 2 Pull the controller out of the shelf as shown in Figure 7 2 Figure 7 2 Removing th...

Страница 39: ...ctifier from the slot Figure 7 3 2 3 Replace the module and fasten the screw Release spring Handle 1 2 2 Figure 7 3 Replacing an XR04 48 or XR08 48 Rectifier 7 2 2 XPGe12 48 Replacement 1 Insert a fla...

Страница 40: ...Rectifier CAUTION After rectifier rebooting check that the green LED is lit 7 3 Breaker Replacement WARNING Make sure the system is switched OFF To replace a faulty circuit breaker follow the steps be...

Страница 41: ...errors or inaccuracies Specifications are subject to change without notice 2 Pull the Faston connector from the circuit breaker see detail in Figure 7 6 1 3 Press the top and bottom of the breaker Fig...

Страница 42: ...11 10 9 8 7 Alarm4 NC Alarm3 NO Alarm3 C Alarm4 NO Alarm4 C Alarm3 NC 15 14 13 Digital In2 Digital Out1 Digital In1 18 17 16 V sys V sys Digital Out2 X9 X10 F1 F1 F2 F3 F4 F2 F3 F4 8 7 6 5 4 3 2 1 X6...

Страница 43: ...its for all models are SELV 7 The shelves shall be properly bonded to the main protective earthing termination in the end product 8 The input connectors for all models are suitable for field connectio...

Страница 44: ...y Revision Page s Altered Description Approval Date 3a cover footer 2 7 44 Change of document number to reflect new system this placed on front cover and in footer of all other pages Update copyright...

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