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18

TABLE 7

TABLE OF PROGRAMMED MAINTENANCE

OPERATION

8 h

50 h

300 h

END

OF SEASON

Check the level and state of the oil

0

Check the accumulator pressure

0

Check the suction (hoses, pipes, unions)

0

Check and clean the suction

0

and delivery filters
Check the pump fixing feet

0

and screws in general
Check the diaphragm and the oil

X (1)

X (2)

and change if necessary
Check the suction/delivery valves

X

X

Check the pump screws and bolts are tight

X

Check and clean the nozzles and the non-drip diaphragm

0

Check the wear of the nozzles

0

Check the hydraulic oil level

0

Check any failures or cracking of the welds,

0

especially on herbicide booms

Grease the articulated joints and the wheel hubs

0

Check the tyre pressure

0

NOTE:

0 Operation to be carried out by the operator
X Operation to be carried out by a specialised technician or in an authorised workshop
(1) First oil change
(2) Change at the same time a changing the diaphragm

TABLE 8

PROBLEMS, CAUSES AND SOLUTIONS

PROBLEMS

CAUSES

SOLUTIONS

The pump won’t charge

Air suction

Check the suction system

Adjustment valve closed

Position the lever correctly

(Command group isn’t at

zero pressure)

Valves and/or valve seats

Replace or clean ( * )

suction and delivery worn

or dirty

The pump doesn’t reach the set

Valve and/or valve seat

Replace ( * )

pressure

adjustment worn

Valves and/or valve seats suction

Replace or clean ( * )

and delivery worn or dirty

Insufficient rpm

Bring speed up to correct rpm

always in the field of 350 ÷ 550 rpm.

The nozzles used are worn or have

Replace

holes that are too big

Suction blocked

Clean the cartridge of the

filter or remove the blockage

Irregular pressure (with impulses)

Valves and/or valve seats

Replace or clean ( * )

suction and delivery worn

or dirty

Air suction

Check the suction system

Excessive vibrations at delivery

Pressure accumulator discharged

Bring the air pressure back up to the right

or incorrect air pressure

value (see pump handbook) ( * )

Noisiness and the level of the oil

Blocked suction

Check the suction system

has dropped

Water in the oil

Breakage of one or more diaphragms

Replace ( * ) If the replacement isn’t

done immediately, drain the water out

of the pump and introduce clean oil

without water (also used) or diesel to

stop rust attacking the internalparts

No liquid comes out of the nozzles

Delivery filter dirty

Clean

Non-drip filters dirty

Nozzles blocked

NOTE: ( * ) Only specialised technician

Содержание Master UMP 20

Страница 1: ...1 USE AND MAINTENANCE MANUAL UMP MASTER serie MASTER 20 40 50 55 GB 09 2010 Read this manual carefully before use ...

Страница 2: ...2 ...

Страница 3: ... MOTORS 9 4 5 2 INTERNAL COMBUSTION ENGINES TWO STROKE PETROL DIESEL 9 4 6 PUMP 10 4 7 SUCTION FILTER 10 4 8 PRESSURE REGULATOR 10 4 8 1 COMPONENTS OFTHE PRESSURE REGULATOR 10 4 8 2 GENERAL INSTRUCTIONS 11 4 9 DELIVERY FILTERS ONLY EQUIPPED MODELS 11 4 10 FILLING THE TANK 12 4 10 1 FILLING WITH THE ANTIPOLLUTION EJECTOR FIG 6 12 4 11 TEST TREATMENT WITH CLEAN WATER 12 4 12 MIXING 12 4 12 1 MANUAL ...

Страница 4: ...ence include work speed over that indicated in the spraying tables in the handbook or too high for the conditions of the terrain use of herbicide booms without an auto levelling system or with the auto levelling system blocked power takeoff speed over 540 rpm Mounted sprayers activation of the three point elevator with cardan shaft engaged and power takeoff operational And anything else indicated ...

Страница 5: ...TENDED USE The sprayer in this series is built for agricultural use The materials used are resistant to normal chemical products used in agricultural spraying or herbicides at the time of construction Any other use is not allowed and the manufacturer is not responsible for any damage caused by aggressive dense or sticky chemicals THE USE OF THE MACHINE BY PERSONS UNDER 18 YEARS OF AGE IS STRICTLY ...

Страница 6: ...ng the label of the product with you Wash all clothes that come into contact with the chemical whether diluted or undiluted thoroughly before using them again Don t smoke drink or eat when preparing or spraying the mix or near or in the fields treated DON T ENTERTHETANK the residues of a chemical product can cause poisoning and suffocation When spraying respect safe distances from residential area...

Страница 7: ...ied for application to the floor In the case of fixed rigging the vehicle needs to be registered You need to check the correct couplings with your area dealer 3 CHARACTERISTICS AND SPECIFICATIONS 3 1 MACHINE IDENTIFICATION This handbook is valid for UMP MASTER sprayers to be used for a treatments with hand lances with or without a hose reel b hand lances for washing with or without a hose reel The...

Страница 8: ...rayer on soft ground or steep slopes Never lift or move the sprayers by hand if there is liquid in the tank The machine will weigh more and the movement of the liquid can change the centre of gravity causing uncontrolled movements It is opportune to apply the slinging as in FIG 2 for the MASTER 55 model or those equipped with eyebolts It is necessary to use forklift trucks or transpallets with an ...

Страница 9: ...nteed by the specific plate of the constructor The 20 Volt single phase version is usually supplied with plug and switch while the 380 Volt three phase version is usually supplied with a terminal board and the plug must be installed by an authorised and competent installer The plant to which the motor pump is applied must correspond to the regulations in force and be served by an automatic differe...

Страница 10: ...ctions makes work easier and more precise The working pressure and the maximum pressure of the sprayer are determined by the pressure regulator which also protects the circuit from overpressure in any work conditions In serious but very rare cases if the connecting pipes get blocked the pressure relief valve lets the pressure off In some setups there may be a pump that can reach a pressure of 50 b...

Страница 11: ...essure that the system can reach Adjusting the volumetric pressure with the volumetric pressure valve E adjust the pressure to the value the treatment will be done at the pressure is indicated on the nozzles tables on the basis of the tractor speed and litres hectare to spray Warning The working pressure must be adjusted with the volumetric valve and not with the maximum pressure valve In the case...

Страница 12: ...WITH CLEANWATER We recommend doing a test treatment with clean water to get to know the system and check the settings 4 12 MIXING The active principle can be mixed using the relevant stirrers before and during the treatment Correct mixing and stirring is the basis of the correct distribution on the crops We recommend some useful accessories such as the premixer for powders and liquids see the foll...

Страница 13: ... make sure that any residual pressure in the pipes under pressure has been drained to avoid unexpected jets when putting the lance away There are various types of lances with a lever mitra spray gun and pistol grip For further information please refer to the handbook in the package The lever lance is controlled by opening lever A which depending on how much it s pressed produces a conical spray or...

Страница 14: ... are clean see figure Check the oil level in the volumetric compensator of the pump The use of chemical products that are particularly damaging for a nitrile rubber mix ex herbicides and products for rice fields can cause the diaphragm to break before time In these conditions check the state of the components more often 8 4 EXTRAORDINARY MAINTENANCE At the end of a season of intense use or every t...

Страница 15: ...ENT OFWASTE The Correct management of special waste envisages stocking in suitable places avoiding mixing dangerous waste with the non dangerous ensuring that authorised carriers and receivers carry out its transport and disposal recovery Transport of one s waste to authorised collection centres is allowed exclusively if you are enrolled in the Environmental Management Register 8 7 3 ELECTRICAL AN...

Страница 16: ...16 FIG 9 UMP with MOTORPUMPE A MUTORPUMPE B SUCTION FILTER C EJECTOR D FLOATING FILTER FIG 9CIRCUIT DIAGRAM ...

Страница 17: ... 40 3 65 4 45 direct jet 1 70 2 20 3 40 4 85 6 00 7 60 9 80 10 cone 1 50 1 96 2 90 3 10 3 90 4 10 5 00 direct jet 1 90 2 40 3 75 5 40 6 95 8 55 11 0 12 cone 1 60 2 20 3 20 3 40 4 30 4 50 5 50 direct jet 2 00 2 70 4 20 5 95 7 70 9 40 12 1 15 cone 1 88 2 40 3 40 3 80 4 50 5 00 6 10 direct jet 2 30 3 00 4 50 6 65 8 30 10 4 13 4 30 cone 2 60 3 40 4 80 5 40 6 30 7 10 8 70 direct jet 3 20 4 20 6 40 9 40...

Страница 18: ...he lever correctly Command group isn t at zero pressure Valves and or valve seats Replace or clean suction and delivery worn or dirty The pump doesn t reach the set Valve and or valve seat Replace pressure adjustment worn Valves and or valve seats suction Replace or clean and delivery worn or dirty Insufficient rpm Bring speed up to correct rpm always in the field of 350 550 rpm The nozzles used a...

Страница 19: ... AR 50 X X X ANNOVI AR 503 X X X REVERBERI AR 813 X CLEANING AXD 3020 G X X X PUMPS ZWD 3530 G X X X 4 STROKE B S 6 5 HP X X X X ENGINES B S 9 HP X X X B S 16 HP X HONDA GC160 5 HP X X X HONDA GX160 5 5 HP X X X X ELECTRIC Battery 12V X X X X X X X X START HOSE REEL 20 Mt X X X X X X X X 40 Mt X X X X X X X X 50 Mt X X X X X X X X SPRAY GUN LEVER X X X X X X X X MITRA X X X X X X X X SUPERGETTO X ...

Страница 20: ...522 369811 Fax 39 0522 369898 e mail info unigreen spa com internet www unigreen spa com member of the group UNI 16100008F GB Sett 10 Descriptions indicative illustrations UNIGREEN S P A reserves the right to make variations or modifications without prior warning ...

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