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0014_Installation_Operation_Manual 

Draft 

 

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Copyright 2017 Unifire 

 

 

6

 

Factory Configuration 

 
The  SUPERVISOR  I  module  is  shipped  factory  configured  for  the  end-user  application.  Configuration 
parameters are detailed below. The Unifire engineering team will assist in the correct configuration of 
the module for the end user appliance. The flexibility offered by the module configuration permits the 
use of SUPERVISOR I on numerous end-user industrial fired appliances. 

6.1

 

Pilot Mode of Operation [Continuous/Interrupted] 

Both interrupted and continuous pilot is supported. Interrupted pilot will de-energize the DO1 output on 
detection of a main flame and maintain the de-energized state if the main trial for ignition is successful.  

6.2

 

Direct Ignition [Enable/Disable] 

Using  only  the  DO1  output  the  system  can  support  direct  ignition  of  the  main  burner.  In  this 
configuration the pilot trial for ignition timings will adopt the settings for the main burner and the main 
flame detection source shall be used. When configured for direct ignition the pilot mode of operation is 
ignored. 

6.3

 

Purge Duration [0:1:1800seconds] 

Prior to commencing the trial for ignition a preconfigured purge shall be executed during which time all 
outputs are maintained in the de-energized state. A maximum purge time of 30 minutes is supported. 

6.4

 

Pilot Flame Detection Source [TC/FR/DI3] 

If not configured for direct ignition the input to use for the pilot flame safeguard is selected from the 
TC/thermocouple, FR/Flame Rod or DI3/Flame Scanner inputs. 

6.5

 

 Pilot Trial for Ignition Duration (PTFI) [0:1:15 seconds] 

Up to 15 seconds may be configured for pilot trial for ignition. This time should be selected to meet the 
requirements  of  the  governing  codes  in  the  end  users  jurisdiction.  On  completion  of  purge  the  IGN 
output shall be energized for a period of time up to a maximum of the PTFI. During this time the pilot 
flame  detection  source  (or  main  if  configured  for  direct  ignition)  shall  be  monitored.  The  IGN  output 
shall  de-energize  on  detection  of  a  flame  to  allow  detection  of  flame  stability  and  energizing  of  the 
status (DO2, DO3) outputs. 

6.6

 

Pilot Stabilization Period [0:1:10 seconds] 

On  detection  of  a  flame  an  additional  timer  is  ran  to  ensure  pilot  flame  stability  prior  to  energizing 
status outputs DO2 and DO3. 

6.7

 

Main Flame Detection Source [TC/FR/DI3] 

If  configured  for  Interrupted  pilot  or  direct  ignition  the  source  of  the  main  flame  detection  must  be 
configured to use either the TC/Thermocouple, FR/Flame Rod or DI3/Flame Scanner input. For systems 
configured  with  a  continuous  pilot  a  main  flame  detection  source  may  also  be  configured.  When 
configured  a  main  trial  for  ignition  period  is  executed  during  which  time  the  main  flame  detection 
source  must  be  proven.  For  direct  ignition  systems  DO1  will  de-energize  when  main  flame  is  lost,  on 
continuous and interrupted systems the DO2 and DO3 outputs will de-energize when the main flame is 
lost. 

Содержание SUPERVISOR I

Страница 1: ...0014_Installation_Operation_Manual A0 www unifire ca support unifire ca Copyright 2017 Unifire SUPERVISOR I Installation and Operation Manual...

Страница 2: ...9 MAIN FLAME STABILIZATION PERIOD 0 1 10SECONDS 9 6 10 PILOT FLAME FAILURE RESPONSE TIME 0 1 4SECONDS 9 6 11 MAIN FLAME FAILURE RESPONSE TIME 0 1 4 SECONDS 9 6 12 PILOT RECYCLE RETRIAL NUMBER 0 255 9...

Страница 3: ...n manuals HAZARD A specific hazard is brought to the attention of the reader Failure to observe these instructions may result in injury or other high severity consequence CAUTION Important information...

Страница 4: ...strict product liability for any losses damages costs inconveniences and expenses direct or indirect arising from the use of the product or from defects in workmanship or materials This warranty appli...

Страница 5: ...lease contact the Unifire support team using your preferred method below Please include the serial number on the label of the Supervisor I module in your communications to allow us to help you as quic...

Страница 6: ...ng light off and once the burner s are in operation the permissive inputs continue to provide a trip mechanism for safe shutdown of the appliance With all permissive inputs proven a factory configured...

Страница 7: ...ure 60 C Power Supply 24VDC Quiescent Current TBD Inputs AI TC DI1 DI2 DI3 DO2 DO3 4 20mA Analogue Process Input Thermocouple Type K 50 C 1200 C 12 24VDC Process Permissive 12 24VDC Start Reset 12 24V...

Страница 8: ...Source TC FR DI3 If not configured for direct ignition the input to use for the pilot flame safeguard is selected from the TC thermocouple FR Flame Rod or DI3 Flame Scanner inputs 6 5 Pilot Trial for...

Страница 9: ...not successful the module will adopt the lock out state unless recycle retrials are configured 6 12 Pilot Recycle Retrial Number 0 255 If permitted by the governing codes of the end user jurisdiction...

Страница 10: ...nsmitter Enable Disable The AI input may be used as a fuel pressure transmitter When enabled the transmitter high and low trip setpoints shall be monitored during light off Typically the transmitter w...

Страница 11: ...s to prevent damage to the enclosure Figure 1 Dimensions Mounting Kit Small Brackets Medium Brackets Large Brackets Unless requested at the point of ordering the module shall not come pre drilled for...

Страница 12: ...s head screws that fasten the baseplate to the enclosure body CAUTION The internal electronics are sensitive to static discharge Care must be taken when handling the electronics to avoid exposure to s...

Страница 13: ...d 3 2 GND4 Appliance Ground 4 For connecting to appliance ground Separated from the 0VDC of the module Reserved Reserved Reserved Reserved Reserved Discrete 24VDC Input for connection to process trips...

Страница 14: ...an be checked with a multi meter without removing the boards from the enclosure Figure 5 Fuse Test Points To replace fuses it is recommended that the electronics assembly is removed from the enclosure...

Страница 15: ...d box Load box field jumper 0VDC FR BRN IGN COM DO2 DO2 COM DO3 DO3 COM DO1 COM COMM1 COMM1 COM COMM2 COMM2 COM DI1 DI2 DI3 24VDC TC TC COM 24VDC max 24mA AI COM reserved 24VDC 24VDC graphic overlay P...

Страница 16: ...at all times Outputs FR IGN DO1 DO2 DO3 2 If the FLAME LED is ON all requests to start the system will be ignored until the flame is removed FR IGN DO1 DO2 DO3 3 If the FAULT LED is ON the system is i...

Страница 17: ...nd the Ignition IGN output is de energized FR IGN DO1 DO2 DO3 8 On expiry of the flame stable timer the DO2 and DO3 outputs are Energized The system now monitors for flame continuously until STANDBY R...

Страница 18: ...me is detected the FLAME LED is held ON and the Ignition IGN output is de energized FR IGN DO1 DO2 DO3 5 On expiry of the flame stable timer the DO2 and DO3 outputs are Energized FR IGN DO1 DO2 DO3 6...

Страница 19: ...tton to reset the system Power cycling the module also resets the system In the lock out state all outputs are de energized except for the Flame Rod FR The FAULT LED will flash a number of times that...

Страница 20: ...Thermocouple input trip TAHH 6 AI PALL Low Pressure Trip on the AI Input 7 AI PAHH High Pressure Trip on the AI Input 8 DI Input failure Internal hardware software diagnostic indicates failure of DI1...

Страница 21: ...0014_Installation_Operation_Manual Draft www unifire ca support unifire ca Page 21 of 22 Copyright 2017 Unifire 10 Troubleshooting To follow...

Страница 22: ...0014_Installation_Operation_Manual Draft www unifire ca support unifire ca Page 22 of 22 Copyright 2017 Unifire END OF MANUAL...

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