Unifire SUPERVISOR I Скачать руководство пользователя страница 6

 

0014_Installation_Operation_Manual 

Draft 

 

www.unifire.ca

 

 

[email protected]

  

Page 6 of 22 

 

 

Copyright 2017 Unifire 

 

 

4

 

General Product Information 

 

 

SUPERVISOR I provides all necessary functions for the safe start-up and shutdown of industrial, 
natural draft gas fired appliances. Approved to the latest IEC/CSA 60730-2-5 standard the control 
module  provides  factory  configured  purge,  pilot  trial  for  ignition  and  main  trial  for  ignition 
periods,  multiple  recycle/retrials  on  flameout,  varied  flame  safeguard  options  (Ionization  rod, 
UV/IR scanner, thermocouple), interrupted pilot and direct main ignition options. 24VDC power 
supply  and  low  power  consumption  allows  for  remote  off-the-grid  field  operation  with 
aftermarket solar panels or thermoelectric power sources. The module is approved and ready for 
use in Class I Zone/Div 2 Hazardous locations. 
 
Designed  to  be  safe,  simple  and  flexible;  the  module  allows  the  end  user  to  integrate  BMS 
functionality  to  natural  draft  gas  fired  appliances;  quickly,  easily  and  safely.  The  design  of  the 
module  allows  for  process  trips  to  be  wired  in  series  to  a  permissive  input  that  will  prevent 
startup  of  the  burners  until  all  permissive  inputs  are  proven.  During  light-off  and  once  the 
burner(s) are in operation the permissive inputs continue to provide a trip mechanism for safe 
shutdown of the appliance. With all permissive inputs proven a factory configured timed purge is 
invoked either automatically via remote commands or by pressing the front mounted start/reset 
button. A completed purge is followed with trial for ignition on either the pilot burner or, in the 
case  of  direct  ignition,  main  burner.  On  completion  of  the  trial  for  ignition  the  module  will 
energize two status outputs that can be connected to a controlling PLC or direct to the solenoids 
of a main burner fuel train.  
 
Beyond  the  basic  startup  and  shutdown  of  typical  appliances  SUPERVISOR  I  is  extended  to 
include  multiple  options  for  flame  safeguard.  Conventional  flame  (Ionization)  rods  are 
supplemented  with  options  for  Thermocouple  based  flame  detection  and  use  of  third  party 
UV/IR flame scanners. Other options during runtime include configurations for interrupted pilot 
ignition and recycles or retrials of ignition on a loss of flame.  
 
The complete sequence of operation and control is clearly indicated on the front panel with 4 

simple LED’

s and started automatically or manually via the front mounted START/RESET button.  

 

 

 

CAUTION 
 

Prior  to  powering  up  the  SUPERVISOR  I  module  please  ensure  that  all  safety  and  code 
compliance information within this manual is observed. 

 

Содержание SUPERVISOR I

Страница 1: ...0014_Installation_Operation_Manual A0 www unifire ca support unifire ca Copyright 2017 Unifire SUPERVISOR I Installation and Operation Manual...

Страница 2: ...9 MAIN FLAME STABILIZATION PERIOD 0 1 10SECONDS 9 6 10 PILOT FLAME FAILURE RESPONSE TIME 0 1 4SECONDS 9 6 11 MAIN FLAME FAILURE RESPONSE TIME 0 1 4 SECONDS 9 6 12 PILOT RECYCLE RETRIAL NUMBER 0 255 9...

Страница 3: ...n manuals HAZARD A specific hazard is brought to the attention of the reader Failure to observe these instructions may result in injury or other high severity consequence CAUTION Important information...

Страница 4: ...strict product liability for any losses damages costs inconveniences and expenses direct or indirect arising from the use of the product or from defects in workmanship or materials This warranty appli...

Страница 5: ...lease contact the Unifire support team using your preferred method below Please include the serial number on the label of the Supervisor I module in your communications to allow us to help you as quic...

Страница 6: ...ng light off and once the burner s are in operation the permissive inputs continue to provide a trip mechanism for safe shutdown of the appliance With all permissive inputs proven a factory configured...

Страница 7: ...ure 60 C Power Supply 24VDC Quiescent Current TBD Inputs AI TC DI1 DI2 DI3 DO2 DO3 4 20mA Analogue Process Input Thermocouple Type K 50 C 1200 C 12 24VDC Process Permissive 12 24VDC Start Reset 12 24V...

Страница 8: ...Source TC FR DI3 If not configured for direct ignition the input to use for the pilot flame safeguard is selected from the TC thermocouple FR Flame Rod or DI3 Flame Scanner inputs 6 5 Pilot Trial for...

Страница 9: ...not successful the module will adopt the lock out state unless recycle retrials are configured 6 12 Pilot Recycle Retrial Number 0 255 If permitted by the governing codes of the end user jurisdiction...

Страница 10: ...nsmitter Enable Disable The AI input may be used as a fuel pressure transmitter When enabled the transmitter high and low trip setpoints shall be monitored during light off Typically the transmitter w...

Страница 11: ...s to prevent damage to the enclosure Figure 1 Dimensions Mounting Kit Small Brackets Medium Brackets Large Brackets Unless requested at the point of ordering the module shall not come pre drilled for...

Страница 12: ...s head screws that fasten the baseplate to the enclosure body CAUTION The internal electronics are sensitive to static discharge Care must be taken when handling the electronics to avoid exposure to s...

Страница 13: ...d 3 2 GND4 Appliance Ground 4 For connecting to appliance ground Separated from the 0VDC of the module Reserved Reserved Reserved Reserved Reserved Discrete 24VDC Input for connection to process trips...

Страница 14: ...an be checked with a multi meter without removing the boards from the enclosure Figure 5 Fuse Test Points To replace fuses it is recommended that the electronics assembly is removed from the enclosure...

Страница 15: ...d box Load box field jumper 0VDC FR BRN IGN COM DO2 DO2 COM DO3 DO3 COM DO1 COM COMM1 COMM1 COM COMM2 COMM2 COM DI1 DI2 DI3 24VDC TC TC COM 24VDC max 24mA AI COM reserved 24VDC 24VDC graphic overlay P...

Страница 16: ...at all times Outputs FR IGN DO1 DO2 DO3 2 If the FLAME LED is ON all requests to start the system will be ignored until the flame is removed FR IGN DO1 DO2 DO3 3 If the FAULT LED is ON the system is i...

Страница 17: ...nd the Ignition IGN output is de energized FR IGN DO1 DO2 DO3 8 On expiry of the flame stable timer the DO2 and DO3 outputs are Energized The system now monitors for flame continuously until STANDBY R...

Страница 18: ...me is detected the FLAME LED is held ON and the Ignition IGN output is de energized FR IGN DO1 DO2 DO3 5 On expiry of the flame stable timer the DO2 and DO3 outputs are Energized FR IGN DO1 DO2 DO3 6...

Страница 19: ...tton to reset the system Power cycling the module also resets the system In the lock out state all outputs are de energized except for the Flame Rod FR The FAULT LED will flash a number of times that...

Страница 20: ...Thermocouple input trip TAHH 6 AI PALL Low Pressure Trip on the AI Input 7 AI PAHH High Pressure Trip on the AI Input 8 DI Input failure Internal hardware software diagnostic indicates failure of DI1...

Страница 21: ...0014_Installation_Operation_Manual Draft www unifire ca support unifire ca Page 21 of 22 Copyright 2017 Unifire 10 Troubleshooting To follow...

Страница 22: ...0014_Installation_Operation_Manual Draft www unifire ca support unifire ca Page 22 of 22 Copyright 2017 Unifire END OF MANUAL...

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