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Troubleshooting

EKZT-Series | Version 1.04

15

10 Troubleshooting

11 Disposal, recycling of used devices

Please take care in your own interest and in the interest 
of the environment that all component parts of the ma-
chine are only disposed of in the intended and permitted 
way.

11.1 Decommissioning

Immediately decommission used machines in order to 
avoid later misuse and  endangering of the envi-ronment 
or of persons.

Step 1:    Eliminate all environmentally hazardous ope

-

rat-ing materials from the used device.

Step 2:    If required, disassemble the machine into easy-

to-handle and usable components and parts.

Step 3:    Dispose of machine components and operating 

materials by the disposal channels provided.

11.2 Disposal of lubricants

Remove any leaking, used or excessive grease at the lu-
bricating points. 

Disposal notes for used lubricants are available from the 
manufacturer of the lubricants. If necessary, request the 
productspecific data sheets.

Faults

Possible cause

Solution

Chain hoist motor is not functioning.

1. Inadequate power supply
2. Wrong phase conductor
3. Switch defective
4. Rectifier defective
5. Transformer defective
6. Motor defective

1. Check power supply
2. Change phase
3. Replace switch
4. Replace rectifier
5. Replace transformer
6. Change motor

Motor restarts after function key is re

-

leased.

Switch defective

Replace switch  

Temperature of motor too high

Workload too great

Reduce load

Runs on too long after switch-off.

1. Oily brake disc
2. Worn brake disc
3. Compression spring defective
4. Overload

1. Clean the brake disc.
2. Replace the brake disc.
3. Replace the compression spring.
4. Reduce load.

Unusual noises.

1. .Chain dry or very worn
2. Gear wheels very worn

1. Lubricate or replace chain
2. Replace gear wheels 

Upper and lower limit switches not 
functioning.

1. Poor connection
2. Limit switch defective

1. Check connection
2. Replace limit switch 

Leakage current

1. Poor or no earthing
2. Interior cables are in contact with 

the casing

3. Humidity too high
4. Live components dirty

1. Check earthing or make connec

-

tion.

2. Check cables.
3. Avoid working when the humidity 

is too high.

4. Keep the appliance parts clean.

Содержание EKZT 10-1

Страница 1: ...EKZT S ERIES EKZT 5 2 Operating Instructions Electric Chain Hoist EKZT 5 1 EKZT 5 2 EKZT 10 1 EKZT 10 2 EKZT 20 1 EKZT 20 2...

Страница 2: ...Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective equipment 5 2 5 General safety regulations 6 2 6 Safety information for...

Страница 3: ...nce and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these opera...

Страница 4: ...r correspond to the current status of the regulations and must adapt these if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operatio...

Страница 5: ...ur cus tomer service for the execution of all arising work 2 4 Personal protective equipment The personal protective equipment serves to protect per sons against impairments of safety and health while...

Страница 6: ...tenance or repair is complete 2 7 Safety marking on the electric chain hoist The following safety marking is attached to the electric chain hoist fig 1 which must be observed and follo wed Fig 1 Safet...

Страница 7: ...ich prevent any accidents or damage caused by these re si dual risks Risk of crushing of upper and lower limbs while equipment is operating During set up and adjustment works it may be come necessary...

Страница 8: ...s should be ta ken to a collection point for recyclable materials or to the local waste disposal company 5 3 Storage Oil the electric chain hoist and store it in a frost free and dry environment Do no...

Страница 9: ...arrow clockwise 2 Key ON Kettenzug einschalten 3 Position OPEN Lift the load upwards 4 Position AB Lift the load upwards 5 Position LEFT Move landing gear to the left 6 Position RIGHT Move landing ge...

Страница 10: ...always be suspended from suitable equipment which has sufficient load bear ing capacity to withstand the weight of the load and the chain hoist If the load bearing capacity is exceeded the chain hoist...

Страница 11: ...that the safety of the hook is closed Step 2 Press the button OPEN and initially drive only until the load chain is tensioned Step 3 First lift the load only a short distance and check that the chain...

Страница 12: ...to the actual signs of wear If you have questions about maintenance work and intervals contact the manufactu rer The contact details can be found in chapter 1 2 Cu stomer Service If the electric chai...

Страница 13: ...ing the chain check the chain guide and re place if necessary main tenance intervall maintenance work before every use Check the chain hoist for damage and wear especially the chain links for bending...

Страница 14: ...severe condi tions e g frequent operation with full load dusty or ag gressive environment high switching frequency high switch on duration the test distances must be shorte ned Experts for the inspec...

Страница 15: ...cause Solution Chain hoist motor is not functioning 1 Inadequate power supply 2 Wrong phase conductor 3 Switch defective 4 Rectifier defective 5 Transformer defective 6 Motor defective 1 Check power...

Страница 16: ...and year of construction on the type plate which is fi xed on the compressor Example The support hook for the EKZT 5 1 must be ordered The carrying hook has the position number 26 in the spare part dr...

Страница 17: ...2 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your author...

Страница 18: ...al wiring diagram 13 Electrical wiring diagram EKZT 5 1 EKZT 10 1 EKZT 20 1 Fig 9 Electrical wiring diagram EKZT Models with a lifting speed EKZT 5 2 EKZT 10 2 EKZT 20 2 Fig 10 Electrical wiring diagr...

Страница 19: ...es with all relevant provisions of the above mentioned directive as well as the other applied directives below including their applicable modifications at the time of the declaration Relevant EU direc...

Страница 20: ...40 h 200 h when nee ded 200 h when nee ded yearl y bearings gears lubricate unction check braking system Cleaning brake disc Check for wear brake disc Replacement brake disc Measurement of wear Chain...

Страница 21: ...when nee ded 200 h when nee ded yearl y bearings gears lubricate function check braking system Cleaning brake disc Check for wear brake disc Replacement brake disc Measurement of wear Chain hook Repl...

Страница 22: ...www unicraft de...

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