background image

 

 

ハウジングヘ

透明ハウジ

エ レ メ ン

エ レ メ ン ト

( 輪

Rubber 

band 

element 

Element

 

holder 

Housing

 

head 

Filter case 

9-2.

Regular Check-up

 

 

 

Check-up Item 

Content of checking 

 

Element 

Increase in pressure

contamination of oil 

 

Oil pressure pump  Condition of inlet and outlet 

 

Housing 

Damages

Cracks

Flaws

Corrosion

Deterioration 

of O-rings 

 

Connecting hose

 

Joints/Fittings 

State of deterioration/adhesion of dirt or taint   

 

Piping 

Cracks

Loose

Damages

Adhesion of dirt or taint 

 

Pressure gauge 

Incorrectness of gauge pointer 

 

In order to use the unit over the long time, implementing an overhaul once every 2 years 
is recommended.   

Due to its highly sophisticated assembly, please contact ULVAC KIKO or our dealers for   
the overhaul. 

   

 

9-3.List of consumable supplies

 

                             

 

                                                                         

 

Name qty. 

Element 

 

Pump connection hose 

 

O-ring (AS-238) 

 

O-ring (G-100) 

 

 
10.

 Replacement of Element

 

10-1.

Replace the element when: the outlet pressure of the 

circulating pump is above 0.3MPa, or absorption of   
the element deteriorates.

   

10-2.

Prepare the container for oil drain beforehand.

 

10-3.

Place the container under the drain port.

   

10-4.

Turn off the power of the UFO-003.

                             

 

10-5.

Remove the drain port with a wrench.

Beware of oil   

leaks).

                                                     

 

10-6.

Turn the Outlet side 3-way valve to “closed position

” 

(neutral position). 

Turn the Inlet side 3-way valve to the refill port side

(oil comes out). 

The O-rings are used between   
filter case and housing head. 

Содержание UFO-003

Страница 1: ...ANUAL ULVAC KIKO Inc Important Before Operating the UFO 003 small size oil filtration be sure to read this instruction manual thoroughly to ensure efficient and safe operation Size or Specifications o...

Страница 2: ...ults from the pump being stopped for a long time 2 Foreign objects have built up in the circulator pump from circulating extremely contaminated oil 1 Rust tends to form while the circulating pump is s...

Страница 3: ...rved in this instruction manual and the warning labels on this product marks symbols are categorized as follows DANGER DANGER indicates major hazardous situations which present an immediate threat of...

Страница 4: ...e oil leakage or explosion WARNING Do not cut an element fiber nor process adhesives etc It will loose a fiber shape and will not function as the element WARNING If the fiber element got in your eyes...

Страница 5: ...tions for Operation Please observe the following conditions for storage installation and operation Ambient temperature and humidity during operation 7 40 C Temperature on the surface during operation...

Страница 6: ...or damages on the pump DANGER Do not give any outer pressure or not handle the element roughly It will cause deform due to a fiber shaping product DANGER Install the element on the main body tightly...

Страница 7: ...low system diagram P5 Installation P6 Preparation for Operation and Supplement P6 Operation P7 Shutdown P7 Maintenance Check P7 Replacement of Element P8 Oil Replacement of Vacuum Pump P9 Troubleshoot...

Страница 8: ...iltration Circulating Filtration type Capacity of Filtration 0 6 0 7 L min 50 60Hz Maximum capacity of water removal 300cc Water disposal precision below 100ppm Maximum acid neutralization ability 0 4...

Страница 9: ...Description of 3 ways valve Inlet side 3 way valve direction Refill port side Closed position Inlet port side Outlet side 3 way valve direction Upper side oil drain side Closed position Drain port sid...

Страница 10: ...4 3 Outside view Item No Name Filter case Element Housing head Pressure gauge Power switch Stage Inlet 3 ways valve Inlet Inlet port Outlet side 3 way valve Outlet Drain port plug...

Страница 11: ...port inlet side 3 ways valve outlet side 3 ways valve outlet inlet Drain port optional special adapter is required UFO 003 Type Oil filtration system How to connect with GLD series pump attachment hos...

Страница 12: ...t the unit to the oil rotary pump by following the procedure on Section 4 1 Install the attached hose nipple tubes into both the oil inlet and oil drain port of the GCD series 2 Connect the inlet to t...

Страница 13: ...1 Turn off the main switch 8 2 Close both the Inlet side 3 way valve and Outlet side 3 way valve neutral position The Inlet side 3 way valve faces upward the Outlet side 3 way valve places sideways C...

Страница 14: ...nded Due to its highly sophisticated assembly please contact ULVAC KIKO or our dealers for the overhaul 9 3 List of consumable supplies Name qty Element Pump connection hose O ring AS 238 O ring G 100...

Страница 15: ...t from the housing head 10 12 After cleaning the inside and outside of the housing area place a new element 10 13 Install the filter case and the hose 10 14 Install a plug to the drain port Be sure to...

Страница 16: ...Clean the pipe Piping Defect in piping Check the pipe and repair Pump lock Check the pump and repair Defect in rotor Repair the pump Defect in oil seal Repair the pump Circulating pump Defect in reli...

Страница 17: ...pump Valve Hose Special quality of material AS resin PE resin SUS stainless steel PE polyethylene BS brass FC 250 steel casing BS PVC 13 2 Anti solvent Anti chemicals summary No problem Caution Aceton...

Страница 18: ...ient temperature for operation 7 to 40 Type of exhaust gas of vacuum pump and temperature Dry air 7 to 40 Used and operated in accordance with the instructions manual These cases listed below should b...

Страница 19: ...Situation Abnormal Sound Wrong Pressure Malfunction Others Periodical Inspection Periodical Repair Others 2 What kind of gas the pump sucked Is the gas toxic Yes No The kind and name of the gas 3 How...

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