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Installation and maintenance manual

ULTRAFLEX

 

page 14 

of 43 - 

 

T67 STEERING SYSTEM

E

N

G

L

ISH

5.1 Ordinary maintenance

5 MAINTENANCE

Poor installation and maintenance may result in loss of steering and cause property damage and/or perso-

nal  injury.  Maintenance  requirements  change  according  to  climate,  frequency  and  the  use.  Inspections  are

necessary  at  least  every  two  years  and  must  be  carried  out  by  specialized  marine  technicians.

Carry  out  the  following  maintenance  operations:

- Periodically  wash  with  water  and  soap  the  single  cable  removing  any  salt  deposit.

- Every  month  check  and  if  necessary  tighten  all  the  nuts  fastening  the  system.

WARNING

DANGER

Release  or  separation  of  one  of  the  fasteners  can  cause  failure  of  steering  system  resulting

in  property  damage,  injury  or  death.

- Periodically check the absence of corrosion on the metal parts of the cable end fittings and of abrasions

on  the  conduit.

- Replace  the  damage  parts  that  could  compromise  the  steering  system  integrity.

Technical  Support

For any information or  for  assistance  with unusual applications  please  contact  our  technical  support  staff

(See  paragraph  "Introduction").

5.2 Extraordinary maintenance

6 DISMANTLING

6.1 Dismantling

When  for  any  reason,  the  system  is  put  out  of  service,  it  is  necessary  to  follow  some  rules  in  order  to

respect  the  environment.

Conduits,  pipelines,  plastic  or  non-metallic  components  must  be  disassembled  and  disposed  of  separately.

Содержание T67

Страница 1: ...T67 STEERING SYSTEM Installationandmaintenancemanual PARTNER R ITA LIANO Dr Dis Des n 12884 b 19 02 2015 F R A NÇ A IS ENGLISH ...

Страница 2: ... customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market needs and to increase the customer satisfaction ULTRAFLEX Environmental Management System is certified CISQ IQNet by the Italian Shipping Registry RINA in conformity with the UNI EN ISO 14001 rule ULTRAFLEX certification No EMS 1282 S Products for pleasure boats are constantly...

Страница 3: ...RT 2 1 GENERAL WARNINGS 8 2 2 PACKAGING CONTENTS 8 SECTION5 MAINTENANCE 5 1 ROUTINE MAINTENANCE 14 5 2 EXTRAORDINARY MAINTENANCE 14 SECTION3 INSTALLATION 3 1 NECESSARY TOOLS 9 3 2 HELM POSITIONING 9 3 3 CONNECTION OF THE SINGLE CABLE TO THE HELM 11 SECTION4 SAFETYWARNINGS 4 1 SAFETY RULES DURING INSTALLATION AND USE 13 4 2 CLOTHING 13 SECTION6 DISMANTLING 6 1 DISMANTLING 14 MANUAL USE AND SYMBOLS ...

Страница 4: ...the operations which must be carried out by qualified or skilled staff in order to avoid hazards DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION The symbol aside indicates all the operations which must be carried out by qualified or skilled staff in order to avoid hazards We recommend training the staff in charge of the product installation and checking their k...

Страница 5: ...sed or implied including not in a restricted way the suitability warranty for any special purpose Nothing contained in this manual can be interpreted as a modification or confirmation of the terms of any purchase contract To ensure the correct product and component operation the product must be installed by qualified staff In case of part damage or malfunction please contact the qualified staff or...

Страница 6: ...m horsepower rating of the boat and or the speed of 50 knots 57 5 mph This steering system complies with EN 29775 standard it can be used with outboard engines with power up to 40kW 55 hp In case of Evinrude E TECTM 50 engines it is advisable to use T85 or T71FC steering systems DO NOT DISASSEMBLE ANY PART OF THE HELM DURING THE INSTALLATION OF THE CABLE THE DISASSEMBLY OF THE COMPONENTS CAN GENER...

Страница 7: ...T67 STEERING SYSTEM page 7 of 43 Installationandmaintenancemanual ULTRAFLEX ENGLISH The following pictures show the required minimum dimensions for the assembly of T67 helm with M58 single cable ...

Страница 8: ...ck that the product has not been damaged during transport or storage Also make sure that all the standard components are in the packaging see list In case of damage notify the claim to the forwarder and inform the supplier WARNING The staff in charge of handling must wear protective gloves and safety shoes CAUTION Contents of the helm packagings C T67 A B H E D F G I L REF T67 A 1 helm B 1 bracket...

Страница 9: ...gle cable is 8 200mm A more severe bend will cause steering friction and reduce the single cable life WARNING Open end wrench 17mm 0 66 Slotted screwdriver 4 By using the supplied drilling template position the helm in the chosen place and create 4 holes of diameter 7 mm 0 28 and one of diameter 67 mm 2 64 3 Make sure the distances between the axis of the shaft of the helm and the bulkheads are eq...

Страница 10: ...every 45 The right position will be determined by the mounting side of the single cable Place the helm in the selected position and align the holes for mounting Tighten the helm to the bracket with four M6 self locking nuts 5 with torque of 6 Nm 53 lbs in 1 2 3 4 5 7 Insert the ring 6 on the helm bezel considering that the adjusting screw 7 must be aligned with the mounting bezel hole 8 8 Insert t...

Страница 11: ...and keep it clean Insert the helical cable into the helm 3 Turn the steering wheel so as to pull the cable into the helm making the cable sheath end 17 touch the nut 18 PUSH OR PULL TURNING DIRECTIONS 17 9 Insert the steering wheel 11 on the helm shaft 12 aligning the recess of the hub with the key 13 of the shaft Insert the washer 14 and screw the M10 screw 15 on the hub of the steering wheel wit...

Страница 12: ... operated in the water WARNING 18 17 5 Fix the cable sheath every 2 m 6 The sheath must not be fixed to the electric wires Bulkhead openings require a minimum 38mm 1 1 2 hole diameter Make sure the single cable sheath does not enter in contact with cutting edges that could damage it DANGER DANGER During the single cable assembly on the helm prevent any dust or foreign material from coming in conta...

Страница 13: ...Do not modify or add devices to the system without ULTRAFLEX written authorisation or technical intervention which will prove the modification in the report Do not use this equipment for a purpose different from the one it has been designed for which is specified in the installation and maintenance manual Do not let unskilled staff perform the installation DANGER WARNING During installation keep t...

Страница 14: ...uts fastening the system WARNING DANGER Release or separation of one of the fasteners can cause failure of steering system resulting in property damage injury or death Periodically check the absence of corrosion on the metal parts of the cable end fittings and of abrasions on the conduit Replace the damage parts that could compromise the steering system integrity Technical Support For any informat...

Страница 15: ...ULTRAFLEX S p A 16015 Casella Genova Italia Via Crose 2 ...

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