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SINGLE LEVER CONTROL B501 AND B502

   

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page 9 

of 63

Installation and maintenance  manual

ULTRAFLEX

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3.4 Connecting control  cable

1

Select  a  direct  path  with  a  minimum  number  of  bends  and  without  any  obstacles.

Avoid  too  narrow  bends  (the  minimum  bend  radius  is  203  mm  (8")).

WARNING

NOTICE

Outboard  engine  installations  require  an  additional  length  of  about  120  cm  (47")  of  the  cables  to  allow
engine  swing.

The  cables  can  be  fixed  with  suitable  cable  hangers  (supplied  separately)  or  routed  through  segments  of
conduit  (supplied  separately  too)  for  long  straight  runs.

WARNING

2

C ONTROL   B501:

Remove  the  rear
cover 

(4)

 of the control

by  (unscrewing)  the
screws 

(5)

  so  as  to

reach 

easily 

the

elements  where  the
cables are  to be  fixed.

3

A  specific  fitting  kit  is  available  for  each  cable  type,  K59  kit  is  also  included  with  both  single  levers

B501 and B502.

To  install  the  cables  on  the  control/controls  follow  the  instructions  provided  with  each  kit.
To  install  the  cables  C14  and  MACH14  follow  the  instructions  given  below.

3.5 Installation of cables C14 and Mach14

3.5.1 Shift cable connection

1

Position 

the

control box on a plane
surface  as  in  the
picture  (the  Ultraflex
logo on the lever must
be  visible).
Remove  the  cable
fastener  (7)  from  the
plate  (8)  through  the
screws  (9).

2

Mount  the  cable

making  sure  the
cable  cylinder  (10)  is
placed  inside  the
plate  hole  (11).

To  avoid  the  control  stiffening,  do  not  fix  the  cables  near  the  control  outlet  (the  minimum  fixing
distance  is  500  mm)  and  in  any  case  do  not  use  fixing  systems  that  can  deform  the  cable  conduit.

4

5

5

5

5

6

7

8

9

10

11

Make  sure  the  chosen  angular  position  allows  the  correct  stroke  of  the  cable.

WARNING

CONTROL   B502:

Split the two boxes

(6)

,  by  removing

the  screws 

(5)

.

Содержание B 502

Страница 1: ...ONTROL Installationandmaintenancemanual ULTRAFLEX PARTNER R E N G L IS H Dr No 31859 a 04 10 2016 I UK F page 2 pag 21 page 41 IT A L IA N O F R A N A IS B 501 B 502 CH BH CHT BHT CHTL BHTL CH BH CHT...

Страница 2: ...processes starting from the design in order to ensure product quality to the customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market n...

Страница 3: ...EXCEPT CHTL BHTL VERSION NOT INCLUDED 8 3 4 CONNECTING CONTROL CABLE 9 3 5 INSTALLATION OF CABLES C14 AND MACH 14 9 3 5 1 SHIFT CABLE CONNECTION 9 3 5 2 THROTTLE CABLE CONNECTION 11 3 6 ADJUSTING THE...

Страница 4: ...explains the meaning of some nautical words contained in this manual DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION Operations which should be performed by qualif...

Страница 5: ...o 8A 16012 Busalla GE Italy Tel 39 010 962 0239 Italy Tel 39 010 962 0244 international Fax 39 010 962 0333 Email ut ultraflexgroup it www ultraflexgroup it North South Central America UFLEX USA 6442...

Страница 6: ...opulsion engines The controls can operate with all Ultraflex cables except the C4 K59 kit is included with both the controls necessary to install Ultraflex C2 C8 C0 and Mach 0 cables For all the other...

Страница 7: ...o check that all the components supplied with it are contained in the package refer to list If you identify any damage notify the carrier and your supplier WARNING Personnel handling the load must wor...

Страница 8: ...rd as shown in the picture 3 Extract the lever and turn it to the desired position then reinsert it by putting into gear with the shaft of the control box 3 2Controlboxinstallation 1 Install the contr...

Страница 9: ...able for each cable type K59 kit is also included with both single levers B501 and B502 To install the cables on the control controls follow the instructions provided with each kit To install the cabl...

Страница 10: ...ing to the stroke of the cable see the table below 5 Measure the engine shift lever stroke from the forward gear to the reverse gear See the possible strokes on the control device and select the neare...

Страница 11: ...ft cable stroke and make sure that is compliant with the following conditions WARNING During the shift engagement the lever movement must be always fluid with a constant resistance The lever must no b...

Страница 12: ...the hardening of the clutch or unscrew it to obtain a smoother movement To check the friction of the lever move it clockwise and counter clockwise ADJUSTING THE CLUTCH MUST BE PERFORMED WITH ENGINE TU...

Страница 13: ...iding unexepected movements of the boat To assemble it do as follows 2 Position the device 30 on plate 29 inserting the cylinder 31 inside the plastic guide 32 30 31 29 32 28 If you are installing the...

Страница 14: ...ISER and MARINER requires the use of Mercury solenoid kit and conductor complex WARNING In case of high inductive load we recommend to use a supporting relay in order to protect the switch CAUTION In...

Страница 15: ...on the lever hub and at the same time put the lever forward To unlock the B501 B502 control lever CHTL BHTL version from the neutral position pull the lock in neutral trigger located on the lower part...

Страница 16: ...not modify the system or add devices to it without written authorization or the intervention of an ULTRAFLEX technician describing the change made in the description of the work performed Do not use t...

Страница 17: ...nd tighten if necessary WARNING DANGER Loosening or separation of nuts holding the system in place can cause not only malfunctioning of the single lever control but damage or injury Periodically check...

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