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Installation and maintenance manual

ULTRAFLEX

 

page 8 

of 63 -  

SINGLE LEVER CONTROL B501 AND B502

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3 INSTALLATION

3.1  Tools required

Phillips

screwdriver

Pliers

Open  end

wrench

8mm  [0,31”]

Socket  wrench

17mm  [0,66”]

1

Remove  the  hub

plug  of the  lever (1).

3.3 Adjustment of the lever inclination
(Except CHTL/BHTL version not included)

The  lever  angular  position  can  be  adjusted  both  forward  and  backward  according  to  the  control  position.
Follow  the  instructions  below:

2

Take 

out 

the

hexagonal 

head

screw    (2)  with  a  17
socket  wrench.

4

Apply  threadlocking 

low

strength

  (Loctite  222)  on  the

screw  (2)  and  fasten  it
completely.
Insert  the  hub  plug  by  paying
attention to position the plug cut
upward as shown in the picture.

3

Extract  the  lever

and  turn  it  to  the
desired  position,    then
reinsert  it  by  putting
into gear with the shaft
of  the  control  box.

3.2 Control box installation

1

Install the control in a position  that allows the lever to rotate free and take care  that it can reach the

full  forward  and  full  reverse  stroke.

2

Refer  to  the  overall  dimensions  given  in  paragraph  1.2  to  check  that  the  box  can  effectively  be

installed  in  the  desired  position.

3

After  determining  the  appropriate  location,  drill  the  holes  required  to  assemble  the  control  box

using  the  template  provided  for  single  or  dual  control.

When  the  cable  is  installed  avoid  too  narrow  bends.

WARNING

NOTICE

Connect  the  cables  to  the  lever  before  the  lever  control  to  the  dashboard.

1 1

2

CAUTION

The use of a proper killing switch system is recommended for each ULTRAFLEX control system installation.

Содержание B 502

Страница 1: ...ONTROL Installationandmaintenancemanual ULTRAFLEX PARTNER R E N G L IS H Dr No 31859 a 04 10 2016 I UK F page 2 pag 21 page 41 IT A L IA N O F R A N A IS B 501 B 502 CH BH CHT BHT CHTL BHTL CH BH CHT...

Страница 2: ...processes starting from the design in order to ensure product quality to the customer maintain and improve the quality standards constantly pursue a continuous process improvement to meet the market n...

Страница 3: ...EXCEPT CHTL BHTL VERSION NOT INCLUDED 8 3 4 CONNECTING CONTROL CABLE 9 3 5 INSTALLATION OF CABLES C14 AND MACH 14 9 3 5 1 SHIFT CABLE CONNECTION 9 3 5 2 THROTTLE CABLE CONNECTION 11 3 6 ADJUSTING THE...

Страница 4: ...explains the meaning of some nautical words contained in this manual DANGER Immediate hazards which CAUSE severe personal injury or death WARNING CAUTION Operations which should be performed by qualif...

Страница 5: ...o 8A 16012 Busalla GE Italy Tel 39 010 962 0239 Italy Tel 39 010 962 0244 international Fax 39 010 962 0333 Email ut ultraflexgroup it www ultraflexgroup it North South Central America UFLEX USA 6442...

Страница 6: ...opulsion engines The controls can operate with all Ultraflex cables except the C4 K59 kit is included with both the controls necessary to install Ultraflex C2 C8 C0 and Mach 0 cables For all the other...

Страница 7: ...o check that all the components supplied with it are contained in the package refer to list If you identify any damage notify the carrier and your supplier WARNING Personnel handling the load must wor...

Страница 8: ...rd as shown in the picture 3 Extract the lever and turn it to the desired position then reinsert it by putting into gear with the shaft of the control box 3 2Controlboxinstallation 1 Install the contr...

Страница 9: ...able for each cable type K59 kit is also included with both single levers B501 and B502 To install the cables on the control controls follow the instructions provided with each kit To install the cabl...

Страница 10: ...ing to the stroke of the cable see the table below 5 Measure the engine shift lever stroke from the forward gear to the reverse gear See the possible strokes on the control device and select the neare...

Страница 11: ...ft cable stroke and make sure that is compliant with the following conditions WARNING During the shift engagement the lever movement must be always fluid with a constant resistance The lever must no b...

Страница 12: ...the hardening of the clutch or unscrew it to obtain a smoother movement To check the friction of the lever move it clockwise and counter clockwise ADJUSTING THE CLUTCH MUST BE PERFORMED WITH ENGINE TU...

Страница 13: ...iding unexepected movements of the boat To assemble it do as follows 2 Position the device 30 on plate 29 inserting the cylinder 31 inside the plastic guide 32 30 31 29 32 28 If you are installing the...

Страница 14: ...ISER and MARINER requires the use of Mercury solenoid kit and conductor complex WARNING In case of high inductive load we recommend to use a supporting relay in order to protect the switch CAUTION In...

Страница 15: ...on the lever hub and at the same time put the lever forward To unlock the B501 B502 control lever CHTL BHTL version from the neutral position pull the lock in neutral trigger located on the lower part...

Страница 16: ...not modify the system or add devices to it without written authorization or the intervention of an ULTRAFLEX technician describing the change made in the description of the work performed Do not use t...

Страница 17: ...nd tighten if necessary WARNING DANGER Loosening or separation of nuts holding the system in place can cause not only malfunctioning of the single lever control but damage or injury Periodically check...

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