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Chapter 4. PREPARING A VEHICLE FOR OPERATION AFTER RECEIVING IT FROM THE 

FACTORY 

The  trading  organization  is  obliged  to  put  the  vehicle  up  for  sale  only  after pre-sale  preparation  specified  in the 

warranty and service book.

 

When vehicles are taken to the point of sale, it is required to carry out the work required under "Daily Maintenance" 

subsection in advance. 

Chapter 5. RUNNING-IN A NEW VEHICLE 

Durable and trouble-free operation of the vehicle is largely dependent on the running-in parts in the initial period of 

operation.

 

The running-in time of the vehicle is set at 2500 km of mileage.

 

Observe the following notes for the running-in period: 

1. The load of the vehicle during the running-in period should not exceed 0.5 of the maximum load.
2. Avoid driving on heavy roads (deep mud, sand, steep climbs, etc.).
3. Trailer towing is not allowed.
4. Do not replace in the engine and components of the oils which have been filled in at plant.
5. Check the tension of the accessory drive belts, since during the period of running-in, their maximum stretching

occurs.

 

6. Observe the temperature of the wheel hubs and, with considerable heat, loose the bearings tightness.
7. Watch the condition of all fasteners on the vehicle. Carefully watch the piping connections, and if you find oil,

fuel, or fluid leaks, remedy them.

 

8. The scope and period of maintenance of the vehicle during the running-in period are shown in the service book.

Chapter 6. START AND STOP THE ENGINE 

GENERAL PROVISIONS 

Before starting the engine, check the presence of cooling liquid in the cooling system, the presence of fuel, the oil 

level in the engine crankcase and in the power steering reservoir.

 

Set the shift lever to neutral. 

Immediately release the ignition switch key after the engine has started. It springs back automatically to position I 

(fig. 3.5). Warm up the engine to a coolant temperature of at least 60°C.

 

Do not start driving the vehicle with a cold engine. 
For  the  purpose  to  accelerate  the  heating,  never  perform  it  with  a  higher  frequency  of  the  crankshaft 

rotation. 

ENGINE START 

Start a cold engine at a temperature of -

20 °C and above*

 

CAUTION!  Engine  oil  must  be  of  the  right  viscosity  grade  to  ensure  reliable  engine  starting  at  subzero 

temperatures.  If  the  viscosity  grade  of  the  engine  oil  does  not  ensure  reliable  starting  the  engine  at  this  negative 
temperature, it must be warmed up (with steam, hot air, etc.). 

1. Switch on the ignition. While doing so, the electric fuel pump shall turn on and its operation shall be heard with

the engine not running.

 

2. If  the  start  is  made  after  a  long  stop,  it  is  recommended  to  wait  until  the  electric  fuel  pump  is  turned  off

(approximately 5 seconds).

 

3. With a serviceable control system, the malfunction indicator lamp (in the instrument panel) shall turn on and go

out after the engine is started. If the test lamp does not go out, then it is necessary to identify and eliminate the fault (see 
the Diagnostics section).

 

CAUTION! Engine operation with faulty systems (engine malfunction warning lamp is constantly on) may result in 

failure of the catalyst and in overheating or destruction of the engine (pinking). 

4. Depress the clutch pedal until it stops.
5. Turn on the starter. Keep the starter on for no more than 10 seconds.
6. After engine starting, release the key (turn off the starter).
Re-start the engine no earlier than 60 seconds.
When starting the engine, do not depress the throttle pedal.
After starting the engine, its control system will automatically set the increased idling speed to warm up the engine

and will gradually, as the engine warms up, reduce them to the minimum.

 

If the engine does not start after three attempts, stop the start-up, find out and correct the problem. 

Содержание UAZ-374195

Страница 1: ...2021 Ulyanovsk Automobile Plant LLC Vehicles UAZ 374195 UAZ 396295 UAZ 220695 UAZ 390995 UAZ 330365 UAZ 390945 and versions Operating Manual 05808600 106 2007 Edition Fourteenth...

Страница 2: ...of the manufacturer s warranty obligations For safe and trouble free operation of the vehicle follow all the operating and maintenance instructions in this Manual You can entrust the vehicle maintena...

Страница 3: ...ly equipped with two seats for processing papers it is not allowed to use them while the vehicle is in motion Designed for the transportation of passengers and goods UAZ 390995 Trophy version Fig 1 9...

Страница 4: ...4 Fig 1 1 Outline averaged dimensions of the UAZ 374195 with gross weight dimensions are given for reference...

Страница 5: ...5 Fig 1 2 Outline averaged dimensions of the UAZ 374195 with three reclining berths with gross weight dimensions are given for reference...

Страница 6: ...6 Fig 1 3 Outline averaged dimensions of the UAZ 374195 05 with gross weight dimensions are given for reference...

Страница 7: ...7 Fig 1 4 Outline averaged dimensions of the UAZ 396295 with gross weight dimensions are given for reference...

Страница 8: ...8 Fig 1 5 Outline averaged dimensions of the UAZ 220695 with gross weight dimensions are given for reference...

Страница 9: ...9 Fig 1 6 Outline averaged dimensions of the UAZ 220695 04 with gross weight dimensions are given for reference...

Страница 10: ...10 Fig 1 7 Outline averaged dimensions of the UAZ 390995 with gross weight dimensions are given for reference...

Страница 11: ...11 Fig 1 8 Outline averaged dimensions of the UAZ 390995 04 with gross weight dimensions are given for reference...

Страница 12: ...12 Fig 1 9 Outline averaged dimensions of the UAZ 390995 04 Trophy with gross weight dimensions are given for reference...

Страница 13: ...13 Fig 1 10 Outline averaged dimensions of the UAZ 390995 04 Expedition with gross weight dimensions are given for reference...

Страница 14: ...14 Fig 1 11 Outline averaged dimensions of the UAZ 330365 with gross weight dimensions are given for reference...

Страница 15: ...15 Fig 1 12 Outline averaged dimensions of the UAZ 390945 with gross weight dimensions are given for reference...

Страница 16: ...ve part the designation of the vehicle III indicating part the model year of the vehicle assembly plant code vehicle production number The vehicle nameplate 2 Fig 1 14 is mounted inside the cabin on t...

Страница 17: ...ion number code includes four characters the first three characters of the WMI code assigned to UAZ LLC by FSUE NAMI are used as the first three characters the number 0 must be used as fourth characte...

Страница 18: ...us on the centerline of the front outer relative to the turning center wheel trace m max 6 3 7 0 Minimum outer turning radius as to the front bumper point the farthest from the turning center m max 6...

Страница 19: ...ized and sprinkler type Crankcase ventilation Closed type Fuel supply system With forced fuel feed Fuel Unleaded gasoline see Annex 3 Cooling system Liquid type closed with forced circulation Transmis...

Страница 20: ...ne piece rim disks 61 2Jx16H2 with 225 75R16 radial tubeless tires Wheel fastening by five nuts The spare wheel is made of steel fitted with the same size tire as the wheels for normal operation On so...

Страница 21: ...ump and generator drive at 8 kgf mm 13 15 Gap between the electrodes of the ignition spark plugs mm 0 7 0 15 Coolant temperature in the cooling system C 80 105 Brake pedal free travel mm 5 14 Front wh...

Страница 22: ...13 7 13 7 13 7 13 6 Engine lubrication system without oil heater volume 6 5 Gearbox housing 1 7 Transfer case housing 0 7 Final drive housing with vertically inseparable crankcases front rear 1 5 1 4...

Страница 23: ...he operating temperature of the catalyst is 400 800 C It is not allowed to operate the vehicle without catalyst protective screens After driving on tall grass be sure to inspect the vehicle Remove gra...

Страница 24: ...after it stops exercise caution when opening the radiator cap of the engine cooling system in order to avoid steam burns the fuel tanks must be removed before carrying out any arc welding operations o...

Страница 25: ...ve in case of diagonal suspension of wheels or large difference in the traction of right and left wheels 11 In order to avoid excessive loads on the axle differential do not allow prolonged slipping o...

Страница 26: ...compartment 10 inner door lock knob 11 door handrail 12 the window handle 13 front axle switch lever Fig 3 2 It has two positions front axle on rear axle off 14 transfer case gear lever Fig 3 2 It ha...

Страница 27: ...rs of oncoming vehicles are not blinded 4 driving lights switch 5 fuel level gauge switch in tanks not installed on UAZ 330365 UAZ 390945 vehicles 6 front fog light switch or plug 7 rear fog light swi...

Страница 28: ...azard warning lights indicator green left turn signal and hazard warning lights indicator green coolant overheat indicator red low fuel indicator yellow Lights up when the remaining fuel in the tank i...

Страница 29: ...turned off II intermittent operation of the wiper is on unfixed position III intermittent operation of the wiper is on fixed position IV continuous mode low speed of the windshield wiper is enabled f...

Страница 30: ...rated when the differential lock is active Manual unlocking is possible at any time by repeated pressing and holding button 2 Fig 3 3 until the rear axle differential lock indicator goes out Fig 3 4 F...

Страница 31: ...emergency Standby Mode In the Standby mode the emergency services call device performs the following functions reception of radio signals from global navigation satellite system GNSS calculation of na...

Страница 32: ...successful self testing you must follow the voice prompts until the end of the test procedure If errors are detected during testing they are written to the memory of the unit and are stored there unt...

Страница 33: ...ide doors before unlocking the outside handles with the key to avoid damage to the handle mechanisms Vehicle bodies are equipped with n field widened rear view mirror and an internal mirror to view th...

Страница 34: ...the way down slide the seats to the required position After adjustment release the lever and make sure that the seat is securely fixed by moving it back and forth Removal of the front seat Unscrew the...

Страница 35: ...o clean the buckles from dust blow it with compressed air at least once a year Fig 3 8 Seat belts 1 locking tab 2 lock 3 lock button Fig 3 9 Seat belts for vehicle UAZ 390995 04 1 locking tab 2 lock 3...

Страница 36: ...subject to a critical load as a result of road accident Replacement of seat belts shall be made only at the branded service station of UAZ LLC the service station addresses are given in the vehicle l...

Страница 37: ...cabin door windshields For a more efficient ventilation you can use the cabin heater fan by turning switch 8 Fig 3 3 however tap 15 Fig 3 12 of the heating system must be closed It is recommended to u...

Страница 38: ...s X X X X X X X X X 0 to 13 kg 0 2 years X X X X UF UF UF UF UF 1 9 18 kg 9 months 4 years X X X X UF UF UF UF UF II III 15 36 kg 4 5 years X X X X UF UF UF UF UF X is a seating position unsuitable fo...

Страница 39: ...st 80 C for the heater to operate properly At low ambient temperatures use the head cabin insulation attached to the vehicle The insulator is installed on the radiator frame with screws Monitor the co...

Страница 40: ...reclined position To increase the service life of the windshield wiper and its brushes operation of wipers on dry glass is not recommended and the ingress of fuel and oil onto the rubber of wiper blad...

Страница 41: ...engine has started It springs back automatically to position I fig 3 5 Warm up the engine to a coolant temperature of at least 60 C Do not start driving the vehicle with a cold engine For the purpose...

Страница 42: ...h smoothly avoiding both a throw of the clutch accompanied by the tugging of the vehicle and slow turning on with a long slipping do not hold the clutch disengaged when the gear is engaged and the eng...

Страница 43: ...the possibility of disruption of the turf and wheel spin Avoid following the track laid by the vehicle in front When overcoming sandy areas move smoothly avoiding jerks and stops Turns smoothly and wi...

Страница 44: ...tridge if necessary 5 After the trip wash the vehicle if it was operated on dirty or dusty roads 6 Check and adjust the tire pressure at least once a week VEHICLE MAINTENANCE EVERY 500 KILOMETERS On a...

Страница 45: ...through cylindrical hydraulic pushers The use of hydraulic pushers eliminates the need to adjust the clearances Engine lubrication system In the event of lubrication system fault engine operation shal...

Страница 46: ...of the oil pump 15 starter 16 the position pin of the gearbox In case of the intact lubrication system with the warm engine running in idle mode the warning lamp of the emergency oil pressure can glo...

Страница 47: ...ooler or expansion reservoir Flush the cooling system as follows fill the system with clean water start the engine let it work until it warms up stop the engine and drain the water repeat the above op...

Страница 48: ...eration of the engine is prohibited even for a short period of time Fuel injection system with microprocessor controlled fuel supply and ignition fig 9 6 Safety precautions 1 Prior to dismantling and...

Страница 49: ...r 23 fuel rail 24 engine control unit 25 idle speed regulator 26 coolant temperature sensor 27 crankshaft position sensor 28 notched disk for synchronization of crankshaft pulley 29 31 oxygen sensors...

Страница 50: ...er s warranty install the electric fuel pump in the fuel tank pay attention to the installation of the o ring which must be dried If after the above measures the character of engine operation has not...

Страница 51: ...ssage of fuel and steam pipes and hoses if present check the tightness of the separator and its connections the condition of the canister no cracks or damage the serviceability of the canister purge v...

Страница 52: ...jet nozzles of the engine Operation of the engine is allowed only after the elimination of the fault Operation of diagnostic lamp In the operating mode when the ignition is on and the engine is not ru...

Страница 53: ...illing opening Figs 9 13 9 14 During vehicle operation the lubricant level in the gearbox can be lowered down to 8 mm relative to the lower edge of the inspection hole and at the same time it can be r...

Страница 54: ...f it is present the gears teeth wear out quickly and the axle may be locked Check for the presence of the axial clearance in the bearings perform by swinging the pinion gear over the flange of the car...

Страница 55: ...ditions it is most convenient to tighten the clamping bush of the lower pin unscrew nut 13 remove lining 12 with gasket 11 tighten the clamping sleeve 10 with a special wrench to remedy the gap first...

Страница 56: ...s and inspect springs and shock absorbers Lubricate the springs at least once a year to prevent corrosion which is the main cause of spring failures and to eliminate spring creaking In few leaf spring...

Страница 57: ...spring bracket 2 frame 3 spring 4 lining 5 buffer 6 buffer 7 shock absorber 8 bracket absorber 9 rear bracket spring 10 rubber pad 11 bracket cover 12 absorber pin 13 rubber bushings 14 stepladders 1...

Страница 58: ...7 buffer pad 8 spring 9 shock absorber 10 absorber bracket 11 eye ring bracket of front spring 12 coupling link 13 spring bushing 14 nuts of shackle pins 15 clamp 16 shock absorber pin 17 rubber bushi...

Страница 59: ...Adjust the wheel toe in by changing the length of the steering linkage rod Fig 9 22 Before adjusting make sure that there is no play in the joints of steering rod and hub bearings After loosening the...

Страница 60: ...le or the hub flange of the front axle 3 Unbend the nib of the lock washer 6 unscrew the lock nut 7 and remove the lock washer 4 Loosen the nut 4 bearing adjustments 1 6 1 3 turns 1 2 faces 5 When tur...

Страница 61: ...fixing the steering mechanism to the bracket checking of the steering rod connections bipod connection swivel arm connection checking the free play of the steering wheel adjustment of the steering me...

Страница 62: ...l tank 3 Fig 9 26 the front wheels shall be set straight Fill oil up to the level of the oil tank filter screen Oil must be pre filtered through a filter with a filtering capacity of not more than 40...

Страница 63: ...ith disc brakes on the front wheels and drum brakes on the rear wheels with two separate hydraulic drive circuits to them from a dual chamber master cylinder one to the front wheel brakes the other to...

Страница 64: ...linder block 17 Close valve 14 as soon as pistons 9 completely sink into the cylinder block Before moving clip 3 remove the cap of the master cylinder reservoir and do not let the fluid overflow while...

Страница 65: ...linder 5 blow off valve 6 12 brake pads 7 protective cap 8 piston 9 sealing rings 10 retaining ring 11 release spring Do not press the brake pedal with the brake drum removed or the front brake pads r...

Страница 66: ...6 Check that the adjustment is correct when the vehicle is in motion To do this while driving on a straight horizontal road section with dry asphalt surface brake the car until the wheels are locked u...

Страница 67: ...e brake pedal sharply 3 5 times and while keeping the pedal pressed all the way unscrew the blow off valve 1 2 3 4 turns releasing a portion of the liquid from the system into the valve Tighten the bl...

Страница 68: ...ness of less than 1 5 mm On new pads grind the linings so that their diameter is 0 2 0 4 mm smaller than the diameter of the brake drum Despite the labyrinth seal of the expanding and adjusting mechan...

Страница 69: ...pad support 9 pusher rod of release mechanism 10 balls casing 11 expansion mechanism casing 12 brake drum 13 18 pads 14 brake release spring 15 bolt 16 ball of expansion mechanism 17 bolt 19 brake sh...

Страница 70: ...rt 2 3 clicks It is forbidden to check the operation of the parking brake system when starting off or moving Check the operation of the parking brake only aslope Fig 9 34 Parking brake drive 1 drive l...

Страница 71: ...power socket interior lighting F6 15 Alarming F7 15 Stop light rear fog light F8 20 Starter F9 10 Engine integrated microprocessor control system class 15 GLONASS class 15 F10 15 Instruments general...

Страница 72: ...ndence with the accumulator battery operating manual During long periods of parking disconnect the battery by disconnecting the wire from the minus terminal Replace the battery on UAZ 220695 UAZ 39629...

Страница 73: ...curb vehicle with 75 kg load on the driver s seat on a level horizontal platform so that the longitudinal axis of the vehicle is perpendicular to the screen located 10 m from the center of the headli...

Страница 74: ...correctly by immersing the gauge in hot water and measuring its temperature with a control thermometer Once a year check that the oil pressure gauge shows correct readings check the lamp sensor for e...

Страница 75: ...t of tools and appliances according to the list applicable to the vehicle A jack Fig 10 1 or 10 2 is applied for elevating vehicle wheels when servicing or repairing The lifting capacity of the jacks...

Страница 76: ...clockwise in the horizontal plane with a force through throw over stop that the vehicle wheel is lifted up to the required height 6 To lower the wheels move the jack pawl to the right and deepen the j...

Страница 77: ...apter 11 MOTHBALLING If the vehicle will be not operated for a long time perform its mothballing as follows 1 Carry out scheduled maintenance 2 Wash the vehicle and dry it Remove corrosion and touch u...

Страница 78: ...es 2 3 times 5 Check the parking brake mechanisms and the pedal brake the clutch the throttle drive and lighting switches 6 Check the working fluid level in the tank of the brake master cylinder Fill...

Страница 79: ...arker lights 12 5 5 side turn signal 12 21 3 21 Rear combination lamps turn signal 12 21 3 21 marker lights 12 5 5 brake signal 12 21 3 21 Side repeat flashers 12 5 5 Reversing light lamp 12 21 3 21 L...

Страница 80: ...9 2 3 Engine fuel line mounting bolts 0 6 0 9 Throttle connection pipe fastening screws 1 2 1 8 Screws for fastening housing of regulator of temperature 2 0 2 5 Steel fuel pipe connections 2 0 2 5 Cla...

Страница 81: ...ive sealant to the bolt threads 4 8 5 6 Bolt fittings of power steering 5 0 6 2 Nuts of pipe lines cap bypass valves brake units 1 4 1 9 Mounting bolts for front disc brake caliper 14 16 Fastening bol...

Страница 82: ...es STO AAI 003 05 B4 B4 D2 B5 B6 API SG SH SJ SL SM SN Acceptable are UAZ Motor Oil Premium SAE 5W 40 SN CF UAZ Motor Oil SAE 10W 40 SL CF Transmission lubricants Crankcase of five speed gearbox Recom...

Страница 83: ...ble steering wheel slip rings battery terminals Litol 24 Litol 24RK Lithium grease N3 of NLGJ classification Steering knuckle joints SHRUS 4 SHRUS 4M Retinax HDX2 Locks hinges and door stops TZIATIM 2...

Страница 84: ...or vehicles with two tanks silver palladium ruthenium 0 105751 0 0055689 0 00065518 6002 3829 Sensor of emergency oil pressure in the engine lubrication system silver 0 0310 101 3839 Level sensor of e...

Страница 85: ...ownload App UAZ Connect IOS https apple co 3evabZp qr code Android https bit ly 3k1j2mB qr code Sign up for the app Connect your car by following the instructions in the app Start using the service Fr...

Страница 86: ...ating 39 Sanitary equipment of UAZ 396295 vehicle 39 Wiper and washer 40 Chapter 4 PREPARING A VEHICLE FOR OPERATION AFTER RECEIVING IT FROM THE FACTORY 41 Chapter 5 RUNNING IN A NEW VEHICLE 41 Chapte...

Страница 87: ...m 61 Brake systems 63 ELECTRICAL EQUIPMENT 70 Relay and fuse box 70 Generator 71 Battery 72 Starter 72 Lighting system light and audio alarm system 73 Instruments gages and alarms 74 BODY 74 LUBRICATI...

Страница 88: ...88 Annex 5 85 UAZ CONNECT TELEMATICS SERVICES 85...

Страница 89: ...Intentionally Left Blank...

Страница 90: ...esigner Department Editor in chief Head Engineering Manager O A KRUPIN Compiling editor D A SHEMYREV Ulyanovsk Automobile Plant LLC Russian Federation 432970 Ulyanovsk Moskovskoye highway 92 http www...

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