U.S. Boiler Company V8H3 Скачать руководство пользователя страница 40 | Manualshive

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SECTION IX: ELECTRICAL

A. GENERAL

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B. INSTALL A ROOM THERMOSTAT

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DANGER

Positively assure all electrical connections are unpowered before attempting installation or service of
electrical components or connections of the boiler or building. Lock out all electrical boxes with padlock
once power is turned off.

WARNING

The primary control may be damaged or may not function properly if 120 volt power supply is NOT wired into
control as follows:
The 120V interrupted hot (black) wire must be connected to the primary control black wire, the 120V neutral
(white) wire must be connected to the primary control white wire and the 120V constant hot (red) wire must
be connected to the primary control red wire.

WARNING

Failure to properly wire electrical connections to the boiler may result in serious physical harm.

Electrical power may be from more than one source. Make sure all power is off before attempting any
electrical work.

Each boiler must be protected with a properly sized fused disconnect.

Never jump out or make inoperative any safety or operating controls.

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Содержание V8H3

Страница 1: ...i o b o t s r i a p e r r o e c i v r e s r o F g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b n o n o i t a m r o f n i r e l...

Страница 2: ...cordance with National State and Local Plumbing Heating and Electrical Codes and the regulations of the serving utilities These Codes and Regulations may differ from this instruction manual Authoritie...

Страница 3: ...r to see that all controls are correctly installed and are operating properly when installation is complete including verifying that the limit sensor is fully installed seated in bottom of Well Failur...

Страница 4: ...ns of this manual for details This boiler must be properly vented and connected to an approved vent system in good condition DO NOT operate boiler with the absence of an approved vent system 7KLV ERLO...

Страница 5: ...0 833 81 4 8 8 x 12 15 V8H8W 2 35 329 275 239 82 0 8 8 x 12 15 V8H9S 2 60 364 298 224 933 82 3 9 8 x 12 15 V8H9W 2 60 364 299 260 82 3 9 8 x 12 15 RLOHU 0RGHO 6XI 6 6WHDP DWHU SECTION I PRODUCT DESCRI...

Страница 6: ...6 Figure 1A V8H3 thru V8H9 Water Boiler without Tankless Heater SECTION I PRODUCT DESCRIPTION SPECIFICATION AND DIMENSIONAL DATA continued...

Страница 7: ...7 Figure 1B V8H3 thru V8H9 Water Boiler with Front Tankless Heater SECTION I PRODUCT DESCRIPTION SPECIFICATION AND DIMENSIONAL DATA continued...

Страница 8: ...8 Figure 1C V8H3 thru V8H9 Water Boiler with Rear Tankless Heater SECTION I PRODUCT DESCRIPTION SPECIFICATION AND DIMENSIONAL DATA continued...

Страница 9: ...9 Figure 1D V8H3 thru V8H9 Steam Boiler with or without Tankless Heater SECTION I PRODUCT DESCRIPTION SPECIFICATION AND DIMENSIONAL DATA continued...

Страница 10: ...ERLOHU 3529 6 59 5 1 RI DW OHDVW FOHDUDQFH IURP IURQW MDFNHW SDQHO IRU VHUYLFLQJ DQG UHPRYDO RI IURQW WDQNOHVV KHDWHU LQFUHDVH WR IRU KHDWHU I ERLOHU LV HTXLSSHG ZLWK D UHDU WDQNOHVV KHDWHU SURYLGH D...

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Страница 12: ...N WATER FROM BOILER Remove gauge YDOYH DQG SOXJV IURP WKRVH WDSSLQJV WR EH XVHG HDYH RWKHU WDSSLQJV SOXJJHG RU EXVKHG DFFRUGLQJ WR LJXUH E INSPECT JOINTS BETWEEN SECTIONS All MRLQWV DUH IDFWRU VHDOHG...

Страница 13: ...L4006A Operating Control N A N A L7224 Boiler Control G 1 Bushed to for Drain Valve Optional Return Return H 1 Return Plugged J 1 Surface Blowoff Plugged Flush Plug K 2 Front Supply 3 thru 9 Section...

Страница 14: ...hinge pin and set door aside Remove WZR ORQJ FDS VFUHZV VHFXULQJ WKH KLQJH EUDFNHW WR WKH ERLOHU VHFWLRQ QVWDOO MDFNHW UHDU SDQHO VXSSRUW EUDFNHW 6HH LJXUH WHP OLJQ EUDFNHW ZLWK WZR WDSSHG KROHV LQ UH...

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Страница 20: ...ROW VORWV DUH SDUDOOHO WR WKH ERLOHU IURQW H 3ODFH D FLUFXODU DQJH JDVNHW LQ WKH DQJH JURRYH RQ WKH FLUFXODWRU DQG PRXQW WKH FLUFXODWRU RQ WKH DQJH 1RWH WKDW WKLV LV WKH UHWXUQ SLSLQJ DQG WKH RZ DUURZ...

Страница 21: ...GUDLQ YDOYH LQWR WKH 137 WDSSLQJ ORFDWHG LQ WKH ORZHU ULJKW FRUQHU RI WKH IURQW VHFWLRQ 7LJKWHQ ZLWK ZUHQFK NOTICE Lower rear section Tapping H is used for standard condensate return on steam boilers...

Страница 22: ...PRUH GHWDLOV E 5HIHU WR 3DUDJUDSK 5 IRU GHWDLOV RQ XVH RI EXUQHU GLVFRQQHFW MXQFWLRQ ER SURYLGHG ZLWK DOO NQRFNGRZQ ERLOHU EXLOGV P INSTALL TRIM AND CONTROLS WITH CARLIN BURNERS Water boilers Only VH...

Страница 23: ...DTXDVWDW FRQWURO WR WKH 5 RQWURO HQWHU V 5 WHUPLQDOV 0DNH WKH ZLULQJ FRQQHFWLRQV DV VKRZQ LQ DSSURSULDWH ZLULQJ GLDJUDP UHIHU WR LJXUH 23A 23B 24A or 24B Note DO NOT UHPRYH 7 7 MXPSHU XQOHVV ZLULQJ GL...

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Страница 25: ...G DQJH EROW VHFRQG Apply DGGLWLRQDO SUHVVXUH ZKLOH KDQG WLJKWHQLQJ WKH KDUGZDUH DV IDU DV SRVVLEOH WKHQ UHOHDVH WKH pressure Figure 13A Partial Front View Burner Swing Door Mounted to Boiler Fully Clo...

Страница 26: ...26 Figure 13B Top View Burner Swing Door Mounted to Cast Iron Block Assembly Jacket Removed for Clarity SECTION IV PACKAGED BOILER ASSEMBLY continued...

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Страница 30: ...30 Figure 15A Recommended Water Piping for Circulator Zoned Heating System Supply Side Circulators SECTION V WATER BOILER PIPING AND TRIM continued...

Страница 31: ...31 Figure 15B Recommended Water Piping for Zone Valve Zoned Heating System Supply Side Circulator SECTION V WATER BOILER PIPING AND TRIM continued...

Страница 32: ...ly pipe boiler may result in improper operation and damage to boiler or structure DO NOT increase steam boiler input above the ratings DO NOT use softened water in steam boilers Accelerated boiler cor...

Страница 33: ...ler Piping for Gravity Return Steam Boiler SECTION VI STEAM BOILER PIPING AND TRIM continued NOTICE DLOXUH WR SLSH ERLOHU DV VSHFL HG LQ WKLV PDQXDO PD UHVXOW LQ H FHVVLYH V VWHP QRLVH ZDWHU OLQH XFWX...

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Страница 35: ...ter Steam Water V8H3 V1 2 2 75 3 3 9 4 7 V8H4 V1 2 3 3 25 4 7 5 6 V8H5 V1 2 3 25 3 5 5 6 6 4 V8H6 V1 2 3 75 3 75 7 2 7 2 V8H7 V1 2 3 75 4 7 2 8 V8H8 V1 2 4 4 5 8 9 8 V8H9 V1 2 4 4 5 8 9 8 Boiler Model...

Страница 36: ...with V8H Steam Boiler B CONNECT INDIRECT DOMESTIC WATER HEATER PIPING DV VKRZQ LQ LJXUH 5HIHU WR QGLUHFW DWHU HDWHU QVWDOODWLRQ 2SHUDWLQJ DQG 6HUYLFH QVWUXFWLRQV IRU DGGLWLRQDO information SECTION VI...

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Страница 38: ...38 Figure 19 Proper and Improper Locations of Draft Regulator LJXUH 5HFRPPHQGHG 9HQW 3LSH UUDQJHPHQW DQG KLPQH 5HTXLUHPHQWV SECTION VIII VENTING AND AIR INTAKE PIPING continued...

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Страница 41: ...ic Wiring Diagram Water Boiler without Tankless Heater Cold Start Control All Burner Options SECTION IX ELECTRICAL continued SEE FIGURE 25 FOR SCHEMATIC WIRING DIAGRAM OF APPROPRIATE BURNER AND OIL PR...

Страница 42: ...ring Diagram Water Boiler with Front or Rear Tankless Heater Warm Start Control All Burner Options SECTION IX ELECTRICAL continued SEE FIGURE 25 FOR SCHEMATIC WIRING DIAGRAM OF APPROPRIATE BURNER AND...

Страница 43: ...Schematic Wiring Diagram Steam Boiler Hydrolevel CG450 Probe LWCO All Burner Options SECTION IX ELECTRICAL continued SEE FIGURE 25 FOR SCHEMATIC WIRING DIAGRAM OF APPROPRIATE BURNER AND OIL PRIMARY CO...

Страница 44: ...lin Burners SECTION IX ELECTRICAL continued McDonnell Miller PS 801 Terminals May Be Lettered or Numbered as Follows Wire Color Numbered Terminals Lettered Terminals RD 5 B BK 1 H WH 2 N Jumper 1 3 H...

Страница 45: ...Burners SECTION IX ELECTRICAL continued McDonnell Miller PS 801 Terminals May Be Lettered or Numbered as Follows Wire Color Numbered Terminals Lettered Terminals RD 5 B BK 1 H WH 2 N Jumper 1 3 H C SE...

Страница 46: ...ematic Wiring Diagram Steam Boiler McDonnell Miller 67 Float LWCO Beckett Carlin Burners SECTION IX ELECTRICAL continued SEE FIGURE 25 FOR SCHEMATIC WIRING DIAGRAM OF APPROPRIATE BURNER AND OIL PRIMAR...

Страница 47: ...Schematic Wiring Diagram Steam Boiler McDonnell Miller 67 Float LWCO Riello Burners SECTION IX ELECTRICAL continued SEE FIGURE 25 FOR SCHEMATIC WIRING DIAGRAM OF APPROPRIATE BURNER AND OIL PRIMARY CO...

Страница 48: ...48 SECTION IX ELECTRICAL continued Figure 25 Schematic Wiring Diagrams For All Burner Options w Various Oil Primary Controls...

Страница 49: ...PDOOHU WKDQ LURQ SLSH RU 2 FRSSHU WXELQJ RSSHU WXELQJ VKDOO KDYH D PLQLPXP ZDOO WKLFNQHVV WARNING Under no circumstances can copper with sweat style connectors be used NOTICE 6RPH MXULVGLFWLRQV UHTXLU...

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Страница 54: ...54 Figure 29A L1 and V1 Head Electrode Positioning and Gun Setting Beckett AFG SECTION XI SYSTEM START UP continued...

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Страница 60: ...8S RZQ and I NH V PD EH XVHG WR YLHZ ERLOHU RSHUDWLQJ VWDWXV LJXUH 4 Viewing the Operating Mode Options Q RSHUDWLQJ PRGH WKH XVHU PD YLHZ EXW QRW FKDQJH ERLOHU RSHUDWLQJ VWDWXV VHWWLQJV DQG WURXEOHVKR...

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Страница 64: ...irator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection 7DNH VWHSV WR DVVXUH DGHTXDWH YHQWLODWLRQ DVK DOO H SRVHG ERG DUHDV JHQWO with soap and water after contact DVK ZRUN FORWKHV VHSD...

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Страница 69: ...D AFTER CLEANING UHPRYH SURWHFWLYH FORWK RU SODVWLF ZLWK GHEULV DQG YDFXXP DV QHFHVVDU EXW EH FDUHIXO QRW WR GDPDJH EODQNHW QVSHFW WDUJHW ZDOO FRPEXVWLRQ FKDPEHU EODQNHW EXUQHU VZLQJ GRRU LQVXODWLRQ D...

Страница 70: ...QH 7KH LQWHULRU RI WKH FKLPQH XH PXVW EH inspected and cleaned before the start of the heating season and should be inspected periodically throughout WKH KHDWLQJ VHDVRQ IRU DQ REVWUXFWLRQV FOHDQ DQG X...

Страница 71: ...7KH VPDOOHU WKH ULQJ UDWH WKH VPDOOHU WKH VORWV EHFRPH LQ WKH QR OH DQG WKH PRUH SURQH WR SOXJJLQJ LW EHFRPHV ZLWK WKH same amount of dirt SECTION XV TROUBLESHOOTING 7 5 DWHU LQ WKH IXHO LQ ODUJH DPR...

Страница 72: ...if the Oil Primary Control locks out three 3 times during a call for heat This is indicated by red light reset button solid on C INTELLIGENT OIL BOILER CONTROL ROG 6WDUW RLOHU RQWURO is used on Boile...

Страница 73: ...d powered during safety output relay check sequence or un powered during running or powered in idle in combination with water temperature above 264 F limit Cycle power to the control Replace control i...

Страница 74: ...RFDO 8 6 RLOHU RPSDQ KROHVDOH GLVWULEXWRU 6KRXOG RX UHTXLUH DVVLVWDQFH LQ ORFDWLQJ D 8 6 RLOHU RPSDQ LVWULEXWRU LQ RXU DUHD RU KDYH TXHVWLRQV UHJDUGLQJ WKH DYDLODELOLW RI 8 6 RLOHU RPSDQ SURGXFWV RU U...

Страница 75: ...Lg 80861035 2 Tie Rod 3 8 16 x 37 Lg 80861105 2 Tie Rod 3 8 16 x 42 Lg 80861106 2 1G 3 8 Flat Washer 80860600 4 4 4 4 4 4 4 1H 3 8 16 Hex Nut 80860423 4 4 4 4 4 4 4 1J Heater Cover Plate Gasket Front...

Страница 76: ...76 Bare Boiler Assembly Continued SECTION XVI REPAIR PARTS continued...

Страница 77: ...802 2 2 2 2 2 2 2 1W 5 16 18 x 5 8 Lg Plated Cap Screw 80861377 2 2 2 2 2 2 2 1X Intermediate Hinge Painted Black 7022801 1 1 1 1 1 1 1 1Y Hinge Pin 80861707 2 2 2 2 2 2 2 1Z 042 Dia x 15 16 Lg Hairpi...

Страница 78: ...78 Jacket Assembly SECTION XVI REPAIR PARTS continued...

Страница 79: ...52 02 102952 03 1 102952 04 1 102952 05 1 102952 06 1 102952 07 1 102952 08 1 102952 09 1 2F Jacket Top Panel Assembly 604280221 604280321 1 604280421 1 604280521 1 604280621 1 604280721 1 604280821 1...

Страница 80: ...80 V8H3 Thru V8H9 Steam Boilers Trim and Controls SECTION XVI REPAIR PARTS continued...

Страница 81: ...Set 6 ConBraCo 20 104 10 8056091 1 1 1 1 1 1 1 3L Low Water Cut off McDonnell Miller 67 BC 8 80160597 1 1 1 1 1 1 1 3M Bushing 1 NPT x FPT Malleable 806600507 1 1 1 1 1 1 1 3N Drain Valve NPT ConBraC...

Страница 82: ...82 V8H3 Thru V8H9 Water Boilers Trim and Controls SECTION XVI REPAIR PARTS continued...

Страница 83: ...er Painted Sherpa Blue 61328251 1 1 1 1 1 1 1 4G 2 x 4 Junction Box Painted Sherpa Blue 61328252 1 1 1 1 1 1 1 4H Plug Square Head 1 NPT Packaged 806603515 1 1 1 1 1 1 1 Reducing Bushing 1 NPT x FPT K...

Страница 84: ...84 Beckett AFG Burner SECTION XVI REPAIR PARTS continued...

Страница 85: ...ctor Tube Assembly 5636 5636 5636 Electrode Clamp 149 149 149 Electrode Clamp Screw 4219 4219 4219 Electrode Insulator Assembly 5780 5780 5780 Support Spacer Assembly 5992 5992 5992 Escutcheon Plate 3...

Страница 86: ...5636 Electrode Clamp 149 149 149 149 Electrode Clamp Screw 4219 4219 4219 4219 Electrode Insulator Assembly 5780 5780 5780 5780 Support Spacer Assembly 5992 5992 5992 5992 Escutcheon Plate Adjusting P...

Страница 87: ...DQXIDFWXUHU 7 DUOLQ RPEXVWLRQ 7HFKQRORJ QF 0DSOH 6WUHHW DVW RQJPHDGRZ 0 7HOHSKRQH DFVLPLOH RIELLO 40 OIL BURNER PART NUMBERS FOR V8H SERIES BOILERS 127 KHQ RUGHULQJ SDUWV DOZD V JLYH WKH VHULDO DQG PR...

Страница 88: ...40 F5 5 5 2 0 1 20 x 80B 145 V8H5W 1 65 V1 2 10 5 1 35 x 60B 140 1 35 1 50 1 35 1 35 x 60B 150 40 F5 5 2 4 0 1 35 x 70B 145 V8H6S 1 65 V1 2 10 3 1 35 x 60B 140 EZ 2HP 1 50 1 75 1 35 x 60A 170 40 F10...

Страница 89: ...SUREH 2 LQ WKH VXSSO RU UHWXUQ SLSLQJ DV VKRZQ EHORZ LWCO Location 6HOHFW WKH DSSURSULDWH VL H WHH XVLQJ WKH 2 PDQXIDFWXUHU V LQVWUXFWLRQV 2IWHQ WKH EUDQFK FRQQHFWLRQ PXVW KDYH D minimum diameter to S...

Страница 90: ...J FRQQHFWLRQV DQG LQVWUXFWLRQV WR DOORZ IRU WKLV DSSOLFDWLRQ APPENDIX A LOW WATER CUT OFF LWCO continued How to Test 6KXW RII IXHO VXSSO RZHU ZDWHU OHYHO XQWLO ZDWHU level is 2 WKH 2 HQHUDWH D ERLOHU...

Страница 91: ...mit Installation for Probe LWCO Equipped Boilers Figure 11 23 Burner Disconnect Junction Box with Power Outlet Receptacle Section IV Packaged Boiler Assembly Figure 12 24 Packaged Boiler Removal from...

Страница 92: ...McDonnell Miller 67 Float LWCO Riello Burners Figure 25 48 Schematic Wiring Diagrams For All Burner Options w Various Oil Primary Controls Section X Oil Piping Figure 26 49 Single Pipe Oil Line Figur...

Страница 93: ...pe Systems Table 4 50 Single Stage Units 3450 RPM Two Pipe Systems Section XII Operating Table 5 59 Sequence of Operation Table 6 62 Circulator Pre purge Time Example Parameter pp_ 2 minutes Table 7A...

Страница 94: ...94 SERVICE RECORD DATE SERVICE PERFORMED...

Страница 95: ...95 SERVICE RECORD DATE SERVICE PERFORMED...

Страница 96: ...96 U S Boiler Company Inc P O Box 3020 Lancaster PA 17604 1 888 432 8887 www usboiler net...

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