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4
08/2006
4. Remove the existing bottom pivot plate and replace
with the Full Overlay pivot plate (see
Figure 8
).
IMPORTANT
Door panel and overlay panel must be aligned properly or
the door will not operate correctly.
Assembling the Door
1. Install the assembled panel by sliding the original door
panel back into the doorframe.
2. Replace the Overlay Handle and secure with the two
screws removed in Step 4 under
Removing Existing
Door
.
3. Attach Overlay cap to door, opposite side of where
hinges will be (see
Figure 9
).
4. Attach Top Pivot Plate to door handle, on side where
hinges will be. Use the two #8-32 x 1/2" Flat Head
Phillips screws (Black) supplied with kit (see
Figure 10
).
5. Starting at the corners and working toward the center,
push the door gasket back into place.
Installing the Door
1. Remove the existing hinges from the unit, saving the
door closure assembly.
2. Install the new Replacement Top Hinge onto the unit
(see
Figure 11
).
3. Install the pivot post into the new Replacement Bottom
Hinge (using the Phillips screwdriver) and install the
hinge onto the unit.
4. Replace the door closure assembly onto the bottom
pivot post (see
Figure 12
). Be sure that bosses on
closers align with holes in hinge and hinge plate.
#10 x 5/8"
Round Head Screw
Seven Required
Typical
Wood Panel
Door Panel
Plastic Spacer
Seven Required
Figure 7
#8-32 x 3/8" SEMS Hex Screw
Two Places
Wood Panel Bottom Pivot Plate
(5/8" Longer Than
Existing Bottom Pivot Plate,
Flush Side Facing Out)
Existing
Door
Existing Bottom Pivot Plate
(Remove and Discard)
Figure 8
3/4" Wood Panel
Overlay Cap
Replacement Handle
Figure 9
3/4" Wood Overlay
#8-32 x 1/2" Flat Head Screws
Black, Two Places
Top Pivot Plate
Screw to attach Handle
Removed in step 4
Figure 10
Top Pivot Plate
#8-32 x 1/2"
Flat Head Screw
Three Places
Door Panel
Wood Panel Top Hinge Plate
(5/8" Longer than Existing Top Hinge Plate)
Pivot Post
ULIN_0405
Figure 11
