08/2006
3
www.U-LineService.com
Installation Instructions
Removing Existing Door
1. Remove the door shelves by first pulling shelves up at
a 45° angle, then straight out.
2. Remove top hinge screw pin (Phillips screwdriver).
Remove the door by tilting forward and lifting off the
bottom hinge pin.
3. Pull door gasket out of the groove (top edge of door
only). Start in the middle and pull outward, moving
toward the edge (see
Figure 3
). This may take some
force.
4. Remove the two screws located on both sides of the
handle.
5. Remove the handle and discard. (This handle will be
replaced with the Overlay Handle included in the Full
Overlay Door Panel Kit.)
6. Slide the existing door panel out of the doorframe.
Attaching the Full Overlay Panel
1. Place and tape the existing door panel on the back of
the overlay panel (see
Figure 5
) and drill holes
through both panels according to
Figure 6
. Remove
tape adjoining the panels and enlarge the six holes in
the steel (black/white vinyl color) panel using a 0.201"
(#7) drill.
2. If a user-supplied cabinet handle will be used, attach its
hardware to the overlay panel at this time.
3. Attach the door panel to the overlay panel using #10 x
5/8" wood screws and nylon spacers. The nylon spacers
fit between the overlay panel and the door panel as
shown in
Figure 7
. The spacers allow the original
door panel to slide back into the 1/4"-thick door
reveal (channel).
New Handle
Old Handle
ULIN_0403_A
Figure 3
Figure 4
Removed
Door Panel
Top of
Wood Panel
Back of
Wood
Panel
Side of
Wood Panel
Tape
1-3/4" Top
3/8"
Both Sides
Figure 5
28-7/8"
1"
1"
±
1/4"
15-9/16"
±
1/4"
2-5/8"
±
1/4"
Drill ø 5/32" x 3/8" Deep
7 Places Model 2175
6 places Model 2115 and CLR2160
For use with #10 x 5/8"
Wood Screw and Nylon Spacer
11-7/8±1/32
For use on
Model 2175 Only
ULIN_0402_A
Figure 6
