www.U-LineService.com
2
08/2006
Full Overlay Door Panel
Door Panel Preparation
A full overlay door panel completely covers the
doorframe and handle to give a built-in appearance. See
your U-Line dealer for the optional Full Overlay Door
Panel Kit.
2175 Models:
P/N U-OL2175B -- Black
P/N U-OL2175W -- White
2115 & CLR2160 Models:
P/N U-OL2115B -- Black
P/N U-OL2115W --White
Appropriate hardware, Modified Handle, Replacement
Hinges and a copy of these instructions will be included in
the kit.
1. Cut the overlay to the following dimensions (see
Figure 1
).
Full Overlay Dimensions:
2175 Models:
2115 & CLR2160 Models:
Width: 23-3/4"
Width: 14-3/4"
Height: 29-3/4"
Height: 29-3/4"
The door panel must not weigh more than 20 lbs.
IMPORTANT
Rear View of wood panel for right-hand hinge shown. Use
mirror image for left-hand hinges.
2. Create a relief (
Figure 1
) for pivot plate by cutting
notch in top corner of overlay panel. Refer to
Figure 2
for exact specifications.
Route notch in top corner of overlay panel as shown
(see Top and Side Views). Top of notch is entire depth
of panel, front to back.
Width: 31/32"
Depth: 1/8"
CAUTION
Be careful not to drill too deep! Drilling holes too deep
may destroy your door panel.
3. Drill hole for upper door hinge (top of panel) (see
Figure 2
, Top View).
0.177" diameter
(#16 drill) x 11/16" deep
4. Drill hole for lower door hinge (see
Figure 2
, Bottom
View).
5/16" diameter x 1/4" deep
CAUTION
It is important to ensure that all drilled holes are drilled to
the correct depth in order to avoid splits in the wood
when hardware is installed.
Height
Width
31/32"
Relief Notch
for Pivot Plate
Rear View
of
Wood Panel
3/4"
1/8"
ULIN_0400_A
Figure 1
15/32"
3/8"
.125"
13/32"
31/32"
BOTTOM VIEW
BACK VIEW
SIDE VIEW
TOP VIEW
ø 0.177" (#16 Drill)
11/16" Deep
3/4" Min Ref
1/4" Ref
3/8"
11/16"
Ref
ø 5/16" x 1/4" Deep
Chamfer 1/32" x 45
°
ULIN_0401_A
Figure 2
