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Air Tools TERMI-POINT
(diverse types)

©2013 Tyco Electronics AMP GmbH, a TE Connectivity company.
All rights reserved.
TE Connectivity, TE connectivity (logo), TERMI-POINT and Tyco
Electronics are Trademarks.

5/ 64

Customer Manual

412-18008 Rev. D1

* Other products, logos and company names mentioned herein may be trademarks of their respective owners

Using the operation manual

These instructions contain important information on the safe and appropriate operation and simple

troubleshooting of the hand tool.

Read these instructions completely, especially section 3 „General safety instructions”, before working

with the Hand tool.

Tyco Electronics AMP GmbH decline to accept any liability for damages that are incurred due to

the fact that the instructions in the operation manual have been disregarded.

The user is responsible for supplementing the operation manual with any instructions resulting from

current national regulations for accident prevention and protection of the environment.

Also observe the generally applicable, legal or otherwise binding regulations of the European or

national legislation and the rules for the prevention of accidents and for environmental protection
applicable in your country.

2.1 Abbreviations used

Abbreviation

Meaning

Part-No.

RoHS

Restriction of (the use of certain)

hazardous substances

Содержание 871087

Страница 1: ...Customer Manual Air Tools TERMI POINT diverse types 871087 Customer Manual No 412 18008 _Rev D1 Language en Translation of the original German version...

Страница 2: ...rve to describe the product No statements concerning a certain condition or suitability for a certain application can be derived from our information The information given does not release the user fr...

Страница 3: ...isuse 6 3 4 Qualification of personnel 7 3 5 Safety instructions in this document 7 3 6 Pictograms used 8 3 7 Adhere to the following instructions 9 3 7 1 General instructions 9 3 7 2 During operation...

Страница 4: ...tioning Adjustment 28 10 Maintenance and Repair 29 10 1 Preventive Maintenance 29 10 1 1 Introduction 29 10 1 2 Tool Check weekly 30 11 Disposal 31 12 Troubleshooting 32 13 Repairing Replacement of We...

Страница 5: ...l TERMI POINT 2 871087 3 special model 48 15 1 8 Air Tool TERMI POINT 2 871087 4 special model 49 15 1 9 Air Tool TERMI POINT 4 871087 1 special model 50 15 2 Operator s Quality Check Procedure 53 15...

Страница 6: ...ot be reproduced or given to third parties without its consent This manual is exclusively meant for the carrier of the Hand tool for AMP DUOPLUG 2 5 in further course called Hand tool and its personne...

Страница 7: ...eral safety instructions before working with the Hand tool Tyco Electronics AMP GmbH decline to accept any liability for damages that are incurred due to the fact that the instructions in the operatio...

Страница 8: ...triction on Hazardous Substances can be found at the following website http www tycoelectronics com customersupport rohssupportcenter Click on Find Compliance Status and enter equipment part number 3...

Страница 9: ...tructions in this document In these instructions there are safety instructions before an instruction whenever there is a risk of personal injury or damage to the equipment The measures described to av...

Страница 10: ...Other products logos and company names mentioned herein may be trademarks of their respective owners 3 6 Pictograms used Pictogram Pictogram Pictogram Pictogram Meaning Meaning Meaning Meaning These p...

Страница 11: ...y only applies to the delivered configuration The warranty will not apply if the product is incorrectly assembled not used as intended and or handled improperly If the hand tool is apparently damaged...

Страница 12: ...eration of the hand tool 3 8 2 Responsibility of the Operator The operator personnel is responsible that the machine is defended from unauthorized use the machine is only operated full functional and...

Страница 13: ...demarks of their respective owners 3 9 2 Responsibility of the Carrier The carrier is responsible that the tool is only used conventional the tool is only operated full functional and reliable the mac...

Страница 14: ...connectivity logo TERMI POINT and Tyco Electronics are Trademarks 12 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective...

Страница 15: ...and clip selection chart GP 1935 section 5 2 2 Per GP 1935 Rev Germany 3 86 are used to terminate TERMI POINT rectangu lar posts with AMP TERMI POINT clips as follows The clips are automatically fed f...

Страница 16: ...arks 14 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 5 1 Identification of product Fig 3 Identification of p...

Страница 17: ...rels and Clips 5 2 1 Introduction TERMI POINT mandrels mandrel insert and clips are color coded to support the operator by matching clips and mandrel assemblies refer to table Aufkleber 1 und Kennzeic...

Страница 18: ...solid or 7 strands Insulation Mandreal Part No Clips 1000 Reel Finish Part No Mandrel and Clip Color Code AWG mm mm hot dip tin Gold plated Tin ni pl 22 0 32 0 87 1 23 69551 8 1 330495 4 6 330495 2 6...

Страница 19: ...Wire Size solid or 7 strands Insulation Mandreal Part No Clips 250 Reel Finish Part No Mandrel and Clip Color Code AWG mm mm hot dip tin 20 0 56 1 17 1 65 69561 0 2 330854 5 yellow 1 68 2 16 69561 1 2...

Страница 20: ...be trademarks of their respective owners 5 2 3 Per GP 1944 Rev Germany 3 86 Post Size 0 8 x 1 6 mm Post Size 0 8 x 1 6 mm Post Size 0 8 x 1 6 mm Post Size 0 8 x 1 6 mm Wire Size solid or 7 strands Ma...

Страница 21: ...may be trademarks of their respective owners 6 Commissioning WARNING Risk Of Injury Risk of starting up Separate the tool from the compressed air supply if you have to do some adjustment work on the...

Страница 22: ...er mounting 5 Mandrel holding screw 10 Screw 1 Hold tool securely with index finger positioned over trigger Become familiar with weight and feel of tool while practicing aiming movement 2 Place index...

Страница 23: ...v D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 4 Squeeze trigger firmly to initiate a termination cycle Hold trigger apprx 1 second before re...

Страница 24: ...3 Free the exposed end of clip train on reel holder with clips feeding from bottom of reel Ensure that clips are straight and that insulation supports on clips face toward front of tool Fig 9 4 Feed c...

Страница 25: ...ion 5 2 2 Per GP 1935 Rev Germany 3 86 for tool and clip selection and GP 1944 section 5 2 3 Per GP 1944 Rev Germany 3 86 for component color code data to ensure that mandrel clips and wire size being...

Страница 26: ...POINT Air Tool is supplied in a packet Given the limited weight approximately 1kg there are no specific problems on handling the tool The following precautions must be followed to ensure safety The s...

Страница 27: ...e owners 8 Operation 8 1 General 1 Set clip positioner for setting required for desired clip level section 9 1 Clip Positioning Ad justment Ensure that positioner dial is engaged in detend with select...

Страница 28: ...er pressure until forward mo tion of push rod stops clip positioned at selected level on post and then pull tool away from pc board or panel before releasing trigger 7 Inspect termination A properly t...

Страница 29: ...ctivity logo TERMI POINT and Tyco Electronics are Trademarks 27 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners...

Страница 30: ...9 1 Clip Positioning Adjustment The clip positioning adjustmentconsists of a positioner dial marked with the numbers 1 2 and 3 Fig 8 The setting of the positioner dial determines the distance the cli...

Страница 31: ...troduction To ensure proper operating efficiency of your TERMI POINT air tool check the following itemsperiodically weekly minimum Minor repairs adjustments and parts replacement instructions are prov...

Страница 32: ...and company names mentioned herein may be trademarks of their respective owners 10 1 2 Tool Check weekly 1 Ensure that all holding screws are tight Fig 15 Fig 15 Holding Screws Check 2 Remove insulat...

Страница 33: ...lectronics are Trademarks 31 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 11 Disposal Careless disposal of t...

Страница 34: ...e in good operating condi tion when received by the customer If a tool does not function properly or requires adjustment refer to the following troubleshooting chart and subsequent paragraphs to locat...

Страница 35: ...maged in wire stripping area Install new mandrel Refer to section 6 4 Worn or damaged push rod Replace push rod Refer to section 14 1 Insulation does not eject Trigger is squeezed too short Hold trigg...

Страница 36: ...E connectivity logo TERMI POINT and Tyco Electronics are Trademarks 34 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective...

Страница 37: ...ed if necessary you can also exchange the push rod 5 Perform steps 4 thru 1 in reverse order 13 2 Clip Guide Anvil Replacement When clips jam on rear area of clip guide anvil the clip guide anvil may...

Страница 38: ...posi tion 8 Insert attachment key 9 in slot at left side of tool and tighten screw 8 9 Slide the tooling foot 28 in its end position and tighten screws 7 10 Assemble the tool by performing steps in r...

Страница 39: ...emove clips from anvil 5 Remove both screws 7 8 and tooling foot the attachment key may be taken away 6 Remove the complete block containing left and right guide plate 4 5 7 For removing the compressi...

Страница 40: ...tool body 3 Remove screws from side cover 2 and remove side cover use care not to lose spring 39 4 Loosen screws 54 Fig 19 5 Unscrew screwing L 44 do not lose the gaskets Now remove air cylinder from...

Страница 41: ...ews from side cover 2 and remove side cover use care not to lose spring 39 2 Remove screws 52 and both hoses 46 3 Exchange air valve 41 and perform steps 3 thru 2 4 If the actuator must be replaced 20...

Страница 42: ...s are Trademarks 40 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 14 Technical Data The following specificati...

Страница 43: ...ts reserved TE Connectivity TE connectivity logo TERMI POINT and Tyco Electronics are Trademarks 41 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be t...

Страница 44: ...871314 1 1 Window 25 871315 1 1 Post pickup left 26 871316 1 1 Post pickup right 27 871317 1 1 Rod push 28 871318 1 1 Tooling foot 29 871319 1 1 Wire dresser 30 871320 1 1 Spring special r 31 871321 1...

Страница 45: ...24 871314 1 1 Window 25 871315 1 1 Post pickup left 26 871316 2 1 Post pickup right 27 871317 2 1 Rod push 28 871318 1 1 Tooling foot 29 871319 2 1 Wire dresser 30 871320 1 1 Spring special r 31 87132...

Страница 46: ...7 1 special model This type of tool applies for pin layouts 90 turne d The following table only shows parts differing from the standard version 871087 1 page 42 Fig 24 Special Model Item Part No Pcs D...

Страница 47: ...7 2 special model This type of tool applies for pin layouts 90 turne d The following table only shows parts differing from the standard version 871087 1 page 42 Fig 25 Special Model Item Part No Pcs D...

Страница 48: ...23 871313 1 1 Hinge joint 24 871314 1 1 Window 25 871315 1 1 Post pickup left 26 871316 1 1 Post pickup right 27 871317 1 1 Rod push 28 871318 1 1 Tooling foot 29 871319 3 1 Wire dresser 30 871320 1...

Страница 49: ...22 871312 1 1 Head 23 871313 1 1 Hinge joint 24 871314 1 1 Window 25 871315 2 1 Post pickup left 26 871316 2 1 Post pickup right 27 871317 3 1 Rod push 28 871318 1 1 Tooling foot 29 871319 2 1 Wire dr...

Страница 50: ...1 Air cylinder 22 871312 1 1 Head 23 871313 1 1 Hinge joint 24 871314 1 1 Window 25 871315 2 1 Post pickup left 26 871316 2 1 Post pickup right 27 871317 3 1 Rod push 28 871318 1 1 Tooling foot 29 871...

Страница 51: ...tube 19 871309 1 1 Lever 20 871310 1 1 Actuator 21 871311 1 1 Air cylinder 22 871312 1 1 Head 23 871313 1 1 Hinge joint 24 871314 1 1 Window 25 871315 1 1 Post pickup left 26 871316 1 1 Post pickup r...

Страница 52: ...871087 1 special model NOTE Type 4 871087 1 spezial model includes a reduced slide on measure of 7 4 mm Fig 26 Clip position 1 If using Weidm ller clips SAK und KMVT only clip position 1 see Fig 26 i...

Страница 53: ...ivity company All rights reserved TE Connectivity TE connectivity logo TERMI POINT and Tyco Electronics are Trademarks 51 64 Customer Manual 412 18008 Rev D1 Other products logos and company names men...

Страница 54: ...5 871315 1 1 Post pickup left 26 871316 1 1 Post pickup right 27 871317 1 1 Rod push 28 871318 1 1 Tooling foot 29 871319 1 1 Wire dresser 30 871320 1 1 Spring special r 31 871321 1 1 Reel holder 32 8...

Страница 55: ...ertain that proper clip wire post and application tooling are used Refer to Publication GP 1935 2 Apply at least 15 samples to posts in accordance with instruction material packaged with ap plication...

Страница 56: ...ge and minimum acceptable tensile values shown in the table Wire size 0 8 x 2 4 mm Clips 330854er Series Retentiont 0 8 x 1 6 mm Clips 330495er Series Retention AWG mm minimum N averageh N minimum N a...

Страница 57: ...ycled 100 000 times 2 Application tool parts like mandrel pushrod assembly have been replaced or larger repairs have been taken place 15 3 Pull Test Tool Part No 69358 2 Part No 69 544 1 per IS 1933 R...

Страница 58: ...1 clip lenghth 2 Slide 3 Lateral movement d Lateral clip movement during test Fig 30 Example B does not affect the quality of termination 2 Test Tip Tool Part No 69544 a Thread tip onto Hunter mechani...

Страница 59: ...unter L 5 M force gage and adapter is shown in Fig 31 2 Force gage and test tool must be held in a horizontal plane and be aligned when making the test Be careful to prevent binding between shaft and...

Страница 60: ...This publication is intended for use by tool operators as an inprocess inspection procedure for TERMI POINT clip applications To assure a satisfactory level of quality during clip applications the to...

Страница 61: ...t end of clip but must not extend more than appx 1 5 mm 2 There should be no insulation between wire and post at contact area back end of clip 3 Insulation support at front end of clip must retain wir...

Страница 62: ...p Position Refer to Fig 33 and check clip position on post for the following criteria 1 First clip on post must not bottom on panel or on chamfer of post 2 At least isolation diameter serves as free s...

Страница 63: ...applied 1 Hook tip of test tool squarely against ends of curls at front end of clip Fig 34 2 Maintain alignment of tool with post and pull slowly until yellow indicator ring on tool is in line with f...

Страница 64: ...I POINT clips Clips may be individually removed without damaging other clips on the same or adjacent posts Tool no 69357 3 is a dual purpose tool that may be used to advance clips previously applied t...

Страница 65: ...tool under curl of clip and twist clockwise 3 Remove clip from post 4 Repeat above steps for each clip to be removed 15 5 3 Clip Positioning Procedure 1 After removing a termination not top terminatio...

Страница 66: ...demarks 64 64 Customer Manual 412 18008 Rev D1 Other products logos and company names mentioned herein may be trademarks of their respective owners 15 6 Address After Sales Serviced Tyco Electronics A...

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