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22

SAFETY AND OPERATING INSTRUCTIONS

89200009

9.02  CONTACT TIPS

Wire Size 

in (mm)

Tip I.D. 

in (mm)

250 AMP

350 AMP / 450 AMP

Part No.

Stock No.

Part No. 

Stock No.

.023" (0.6mm)

.031" (0.79mm)

11-23

1110-1100

N/A

.030" (0.8mm)

.038" (0.97mm)

11H-30

1110-1201

.035" (0.9mm)

.044" (1.12mm)

11H-35

1110-1202

16S-35

1160-1102

.040" (1.0mm)

.048" (1.22mm)

11H-40

1110-1203

16S-40

1160-1103

.045" (1.2mm)

.054" (1.37mm)

11H-45

1110-1204

16S-45

1160-1104

.052" (1.3mm)

.064" (1.65mm)

N/A

16S-52

1160-1105

1/16" (1.6mm)

.073" (1.85mm)

16S-116

1160-1106

5/64" (2.0mm)

.090" (2.29mm)

16S-564

1160-1109

3/64" (1.2mm) AL

.059" (1.50mm)

11AH-364

1110-1213

16AS-364

1160-1113

1/16" (1.6mm) AL

.082" (2.08mm)

N/A

16AS-116

1160-1114

9.03 CONDUIT

250 AMP

Wire Size 

in (mm)

Part No.

Stock No.

Type

.023" (0.6mm)

42-23-15

1420-1103

Steel

.030" - .035" (0.8mm - 0.9mm)

42-3035-15

1420-1113

.040" - .045" (1.0mm - 1.2)mm

42-4045-15

1420-1123

.035" - 3/64" (0.9mm - 1.2mm)

42N-3545-15

1420-1003

Aluminum

350 AND 450 AMP

Wire Size 

in (mm)

Part No.

Stock No.

Type

.035" - .045" (0.9 mm- 1.2mm)

44-3545-15

1440-1103

Steel

.052" - 1/16" (1.3mm - 1.6mm)

44-116-15

1440-1113

5/64" (2.0mm)

44-564-15

1440-1123

.030" - 3/64" (0.8mm - 1.2mm)

44N-3545-15

1440-1003

Aluminum

9.04  CONDUCTOR TUBES

250 AMP

350 AMP

450 AMP

Rigid Style

MS63-60S / 1630-1196

MS63-60 / 1630-1189

MS64H-60 / 1640-1319

MS63-45S / 1630-1195

MS63-45 / 1630-1188

MS64H-45 / 1640-1318

MS63-180 / 1630-1187

MS64H-180 / 1640-1314

Rigid Style*

MS64-60 / 1640-1340
MS64-45 / 1640-1341

Knucklehead

™

 

(Flexible)

MS62SFLX3-60 / 1620-1341

MS63SFLX3-60 / 1630-1197

MS64SFLX3-60 / 1640-1307

MS62SFLX4-80 / 1620-1342

MS63SFLX4-80 / 1630-1198

MS64SFLX4-80 / 1640-1308

MS64SFLX3-60LR / 1640-1309
MS64SFLX4-80LR / 1640-1310

*For use with Eliminator® Style Consumables

Содержание Spray Master Series

Страница 1: ...SPRAY MASTER MIG GUN English Fran ais Espa ol AIR COOLED 250 AMP 350 AMP 450 AMP SAFETY AND OPERATING INSTRUCTIONS Revision AC IssueDate 9 2016 ManualNo 89200009...

Страница 2: ...illhelpyoutoavoidpotentialhazardsthat may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and FabricatorsWorldwide TWECO an ESAB Brand is a global manu...

Страница 3: ...ability to any party for any loss or damage caused by any error or omission in this Manual whether such error results from negligence accident or any other cause For Printing Material Specification re...

Страница 4: ...res under our sole responsibility that the product Hand Held Air Gas andWater Cooled MIGWeldingTorches To which this declaration relate s are in conformance with the following standards IEC 60974 7 20...

Страница 5: ...Installation 11 4 02 TWECO MIG Kwik Connection and Adapter Kit Installation 12 SECTION 5 OPTIONAL FEATURES 13 5 01 Dual Schedule 13 5 02 Locking Trigger 13 SECTION 6 REPLACE CONDUCTOR TUBE 14 SECTION...

Страница 6: ...iv This page intentionally blank...

Страница 7: ...icetomakesureitiscompleteandinspecttheequipment forpossibledamageduetoshipping Ifthereisanydamage notifythecarrierimmediatelytofileaclaim Furnish completeinformationconcerningdamageclaimsorshippingerr...

Страница 8: ...iveclothingcanbecomepartoftheelectricalpath Keepoxygencylinders chains wires ropes cranes andhoistsawayfromanypartoftheelectricalpath Allgroundconnectionsmustbecheckedperiodicallyto determineiftheyare...

Страница 9: ...eotherside Donotweld cutcontainers thathaveheldcombustibles Allhollowspaces cavities andcontainersshouldbeventedpriorto welding cuttingtopermittheescapeofairorgases Purgingwithinertgasisrecommended Ne...

Страница 10: ...es lesappareilsdelevage lestreuilsetles l vateursdetoute partieducircuit lectrique Touteslesliaisonsdeterredoivent trev rifi esp riodiquementpourd terminersielles sontsolidesetappropri esaucourantdema...

Страница 11: ...utilisationn 1 2et3 LES TINCELLES DE SOUDAGE PEUVENT CAUSER DES INCENDIES ET DES EXPLOSIONS Les combustibles atteints par l arc les flammes les vols d tincelles les scories chaudes et les mat riauxcha...

Страница 12: ...corte El entrenamiento y supervisi n adecuados son importantes para un lugar de trabajo seguro Guarde estas instrucciones para uso futuro En cada secci n se incluyen otras recomendaciones sobre seguri...

Страница 13: ...alpersonalpresenteen reascercanas Lapieltambi ndebeserprotegidadelosrayosdel arco delcalorydelmetalderretido Siempresedeber nutilizarguantesyvestimentadeprotecci n Todoslosbolsillos deben estar cerrad...

Страница 14: ...Protection Pr ctica est ndar para protecci n respiratoria AmericanNationalStandardsInstitute Institutonorteamericanodenormasnacionales 1430Broadway NewYork NY10018 5 AWSF4 1 RecommendedSafePracticesfo...

Страница 15: ...320 435 570 35 290 390 520 60 250 350 450 100 195 240 351 The above duty cycles were established by testing under the following parameters Parameter MIG MAG Electrode Aluminum 3 to 5 Magnesium Mild lo...

Страница 16: ...IDENTIFICATION NOTE TWECO MIG guns as a general rule have a specific nomenclature incorporated within each part number to help determine the wire size of each MIG gun Example Part Number MS3153545 Sp...

Страница 17: ...g MIG guns install by directly inserting the rear connector plug into the feeder wire guide outlet see figure 2 and tightening the plug retaining screw All models of MIG guns except the Euro Kwik guns...

Страница 18: ...d receptacle into the wire feeder wire guideout Tighten the wire guide attachment screw 3 If needed attach a proper sized welding cable from the welding power source to the receptacle power connection...

Страница 19: ...allows the user dual schedule functionality To operate 1 Press and hold trigger 2 Press switch to change mode 3 To end operation hold trigger and press switch back to original position 5 02 LOCKING T...

Страница 20: ...uring the conductor tube in place inside the handle with a 5 32 Allen wrench Refer to the figure below 2 Remove conductor tube 3 With the front end consumables removed from the conductor tube Slide th...

Страница 21: ...thatwistingmotion OnMiller DirectPlugMIGguns twisting the rear of the gun approximately one revolution clockwise will raise the conduit stop out of the connector plug recess 7 03 CONDUIT INSTALLATION...

Страница 22: ...rom the end of the Cablehoz and cut away the outer jacket of the cable being careful not to cut the copper strands and or lead wires 5 Pullthecopperstrandsandleadwiresawayfrom the inner core tube that...

Страница 23: ...ly 15 16 23 8mm onto the connector 9 Push the copper strands underneath the sleeve It s recommended that a 1 8 glass filament tape be wrapped around the exposed copper to keep the copper strands toget...

Страница 24: ...of the Cablehoz and cut away the outer jacket of the cable being careful not to cut the copper strands and or lead wires 5 Pullthecopperstrandsandleadwiresawayfrom the inner core tube that s exposed a...

Страница 25: ...15 16 23 8mm onto the connector 9 Push the copper strands underneath the sleeve It s recommended that a 1 8 glass filament tape be wrapped around the exposed copper to keep the copper strands together...

Страница 26: ...or replace contact tip 4 Sharp bends or kinks in conduit 4 Straighten or replace conduit 5 Dirty or plugged conduit 5 Replace conduit 6 Conduit pulled back from diffuser 6 Reposition conduit and tight...

Страница 27: ...L22CT 50P 1260 1691 EL22CT 62P 1260 1692 N A Optional CT Heavy Duty N A EL22CT 62H 1260 1629 N A Furnished standard with 5 8 15 9 mm bore nozzle EL22CT 62 Fits diffuser EL52CT 16 1560 1107 Interchange...

Страница 28: ...mm 42 23 15 1420 1103 Steel 030 035 0 8mm 0 9mm 42 3035 15 1420 1113 040 045 1 0mm 1 2 mm 42 4045 15 1420 1123 035 3 64 0 9mm 1 2mm 42N 3545 15 1420 1003 Aluminum 350 AND 450 AMP Wire Size in mm Part...

Страница 29: ...SAFETY AND OPERATING INSTRUCTIONS 23 89200009 This page intentionally blank...

Страница 30: ...24 SAFETY AND OPERATING INSTRUCTIONS 89200009 SECTION 10 REPLACEMENT PARTS 13b 13a 10a 11a 12a 9b 11 10 12 13 14 9a 7a 9c 9 2 2 3 3 1 1 4 4 5 7 8 6...

Страница 31: ...N A MS415X 1740 2123 Cablehoz Assembly Euro Kwik 15 ft 5 m MS225X 1720 2109 N A N A Cablehoz Assembly Euro Kwik 25 ft 8 m 9a MS102 RK 2060 2132 MS104 RK 2060 2133 MS104 RK 2060 2133 Cablehoz Front Mec...

Страница 32: ...butnotLimitedto Relays Switches Contactors Solenoids Fans ElectricMotors 1year 1year GTAW TIG Multi processInverterWeldingEquipment Parts Labor 160TS 300TS 400TS 185AC DC 200AC DC 300AC DC 400GTSW 40...

Страница 33: ...NA VictorMedical 6years NA VictorVSP 2years NA Firepower MIGWelders 5 2 1years NA Transformers 5years NA PartsUsedinRentalApplications 1yearfromdatesoldbysellerto authorizeddistributor MIGTorchesandA...

Страница 34: ...28 SAFETY AND OPERATING INSTRUCTIONS 89200009 This page intentionally blank...

Страница 35: ...SAFETY AND OPERATING INSTRUCTIONS 29 89200009 This page intentionally blank...

Страница 36: ...31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev...

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