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07/07

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Table of contents

OptiSelect manual powder gun

Start-up ................................................................................................................. 25

Switch on the control unit ........................................................................ 25

Maintenance and cleaning

Daily maintenance ................................................................................................ 27

Weekly maintenance ............................................................................................ 27

Cleaning................................................................................................................ 27

Cleaning the OptiSelect manual powder gun.......................................... 27

Cleaning the spray nozzles ..................................................................... 28

Dismantling the gun.............................................................................................. 29

Dismantling the gun................................................................................. 29

Replacing the powder gun cable ............................................................. 31

Assembling the gun ................................................................................. 32

Replacing parts........................................................................................ 32

Troubleshooting guide

General information .............................................................................................. 33

Spare parts list

Ordering spare parts............................................................................................. 35

OptiSelect manual powder gun - spare parts list.................................................. 36

Remarks .................................................................................................. 36

OptiSelect manual powder gun - spare parts list.................................................. 37

OptiSelect manual powder gun - spare parts list (cont.) ...................................... 38

OptiSelect manual powder gun - nozzle combinations ........................................ 39

OptiSelect manual powder gun - SuperCorona.................................................... 40

OptiSelect manual powder gun - accessories ...................................................... 41

OptiSelect flat jet nozzles - overview....................................................... 41

OptiSelect round jet nozzles - overview .................................................. 42

OptiSelect gun extensions and SuperCorona ......................................... 43

Powder hoses - overview ........................................................................ 44

Powder hose connectors - overview ....................................................... 45

Miscellaneous parts................................................................................. 46

Содержание OptiSelect

Страница 1: ...En Operating instructions and spare parts list OptiSelect Manual powder gun...

Страница 2: ...gistered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers con cerned approve...

Страница 3: ...cautions 9 About this manual 11 General information 11 Function description 13 Field of application 13 Typical characteristics 13 Scope of delivery 14 OptiSelect manual powder gun 14 OptiSelect manual...

Страница 4: ...ng guide 33 General information 33 Spare parts list 35 Ordering spare parts 35 OptiSelect manual powder gun spare parts list 36 Remarks 36 OptiSelect manual powder gun spare parts list 37 OptiSelect m...

Страница 5: ...f the equipment could damage the machine or cause it to malfunction Possible consequences minor injuries or damage to equip ment INFORMATION useful tips and other information Conformity of use 1 The O...

Страница 6: ...gned with safety in mind and is built according to the latest technological specifications This equipment can be dangerous if it is not used for its specified pur pose Consequently it should be noted...

Страница 7: ...for the assembly start up operation service and repair of powder spraying equipment must have read and under stood the operating instructions and the Safety regulations chapter The operator must ensu...

Страница 8: ...r servicing is necessary reassembly of the safety devices must take place immediately after the maintenance or repair work is finished The powder spraying device must be turned off while servicing is...

Страница 9: ...rized access Prohibition of unauthorized conversions and modifica tions to machines All unauthorized conversions and modifications to electrostatic spraying equipment are forbidden for safety reasons...

Страница 10: ...sing then it should not be used 14 For your own safety only use accessories and attachments listed in the operating instructions The use of other parts can lead to risk of injury Only original ITW Gem...

Страница 11: ...oltage elec trical machine tools and processing machines with mains voltages up to 1000 V 3 VDE Association of German Engineers Regulations DIN VDE 0100 Regulations for setting up high voltage equipme...

Страница 12: ......

Страница 13: ...for the working with the OptiSelect manual powder gun It will safely guide you through the start up process and give you references and tips for the optimal use of your new powder coating system Infor...

Страница 14: ......

Страница 15: ...y for maintenance and repair Typical characteristics Ergonomic construction Weight optimized 520 gr with solid construction Gun balanced to reduce hand fatigue during coating opera tion Hermetically s...

Страница 16: ...with deflector kit 16 24 and 32 mm Cable binder with Velcro closure Gun cleaning brush Spare parts kit OptiSelect manual powder gun Structure 1 Spray nozzle 9 Gun handle 2 Threaded sleeve 11 Gun cable...

Страница 17: ...high voltage genera tion there are signal lines fed trough the gun cable The control signals are used for monitoring gun trigger status and gun remote control func tions The gun is released by a reed...

Страница 18: ...serving the key LEDs on the control unit Note By pressing one of the keys the preset values will be displayed versus the actual values Spray nozzles Standard Set Nozzle 150 mm not part of the standard...

Страница 19: ...t is explained in the cor responding operating manual Round jet nozzle with vented deflector and vented central electrode The vented deflector is used to give the powder stream emerging from the gun a...

Страница 20: ...ure frame effect is hardly visible The performance of the OptiSelect manual powder gun with Super Corona is convincing due to its very good charging and very high deposi tion rate as well as an improv...

Страница 21: ...at the connection and the plug in connector are free from grease and powder otherwise the electric contact cannot be guaranteed 1 2 Fasten the SuperCorona connection with the existing screw on the rea...

Страница 22: ......

Страница 23: ...z Max output voltage 100 kV Polarity negative optional positive Max output current 100 A High voltage display by LED Ignition protection Ex 2 mJ T6 Temperature range 0 C 40 C 32 F 104 F Max operating...

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Страница 25: ...control unit with the grounding screw and connect the 5 m long ground ing cable with the clamping clip to the booth or the suspen sion device 4 Connect the gun cable plug to the socket 2 3 on the rea...

Страница 26: ...gh voltage is present in the OptiSelect gun and the LED illuminates The high voltage can be set with the corresponding keys See also the control unit operating instructions 5 Select the powder output...

Страница 27: ...manual Start up Switch on the control unit 1 Press the ON power switch on the control unit The displays illuminate and the control unit is ready for operation Note The next procedure for starting up...

Страница 28: ......

Страница 29: ...the sus pension devices of the work pieces or the conveyor chain Cleaning Cleaning the OptiSelect manual powder gun Frequent cleaning of the gun serves to guarantee the quality of the coat ing Note Be...

Страница 30: ...or after every shift Clean the inside and outside of the spray nozzle with compressed air Never immerse the parts in solvents Check the seating of the spray nozzles Make sure that the threaded sleeve...

Страница 31: ...y a de fect or contamination It is only to be dismantled so far as the desired part is accessible Attention The control unit must be switched off and the gun plug detached before cleaning the gun If t...

Страница 32: ...V 07 07 30 Maintenance and cleaning OptiSelect manual powder gun 9 10 11 12 13 14 15 16 17 18...

Страница 33: ...V 07 07 OptiSelect manual powder gun Maintenance and cleaning 31 Replacing the powder gun cable 1 2 3 4 5 6 7 8...

Страница 34: ...everse order to that shown above 1 Replacing parts Except for the replacement of possible defective parts there are very few repairs to be made The replacement of the cascade and the repair of the pow...

Страница 35: ...te control gun cap Gun LED remains dark although the gun is triggered High voltage adjustment is set too low Gun plug or gun cable defective LED on gun defective Increase high voltage Replace defectiv...

Страница 36: ...owder hose or powder gun clogged Insert sleeve in the in jector worn or not in serted Nozzle in the injector clogged Fluidizing not running No conveying air Motor throttle defective Solenoid valve def...

Страница 37: ...6 1 piece Clamp 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this yard meter ware is always marked with an The wear parts are always m...

Страница 38: ...ts kit without powder hose 1002 101 B OptiSelect manual powder gun shaft incl cascade Negative polarity 1001 891 Positive polarity 1001 892 C Cascade negative polarity complete 1000 809 Cascade positi...

Страница 39: ...lect manual powder gun Spare parts list 37 OptiSelect manual powder gun spare parts list OptiSelect manual powder gun spare parts 15 15 2 12 13 11 10 10 2 8 17 4 2 7 5 6 18 14 3 14 1 14 2 16 1 20 1 20...

Страница 40: ...ntersunk head screw M4x8 mm plastic 263 516 18 PT screw 1000 843 19 Threaded sleeve complete 1000 948 20 Flat jet nozzle complete 1000 047 20 1 Electrode holder complete 1000 055 20 2 Flat jet nozzle...

Страница 41: ...et nozzle 1000 055 2 Flat jet nozzle 1000 049 3 Threaded sleeve 1000 948 5 O ring 5x1 mm 231 606 6 Round jet nozzle 378 518 7 Deflector 16 mm 331 341 7 1 Deflector 24 mm 331 333 7 2 Deflector 32 mm 33...

Страница 42: ...ion L 215 mm 1002 066 SuperCorona complete set for extension 150 mm L 365 mm 1002 067 SuperCorona complete set for extension 300 mm L 515 mm 1002 068 2 SuperCorona connection 1001 466 3 SuperCorona Ri...

Страница 43: ...ofiles Standard nozzle NF08 1000 049 NF08 1000 047 For custom design NF09 1000 118 NF09 1000 119 For recess open ings and cavities deep NF11 1000 122 NF11 1000 123 Angled spray pat tern Boron Nitride...

Страница 44: ...parts list OptiSelect manual powder gun OptiSelect round jet nozzles overview Deflectors 16 mm 331 341 24 mm 331 333 32 mm 331 325 For large flat sur face areas NS02 378 518 382 914 NS02 382 922 1000...

Страница 45: ...ect gun extensions and SuperCorona Gun extensions SuperCorona L 150 mm L 300 mm L 150 mm L 300 mm 1002 067 1002 068 40 mm 378 852 378 860 394 173 394 203 25 mm Flat spray 396 923 396 931 1003 519 1003...

Страница 46: ...low powder flow 10 15 mm 1001 673 POE 74 antistatic Fast color change high powder flow 12 18 mm 1001 674 POE 75 antistatic Boron Nitride pow der low powder flow 9 5 12 5 mm 103 705 PUR 1008 special ap...

Страница 47: ...r gun Spare parts list 45 Powder hose connectors overview Powder hose connector Application Part no Remarks Hose connector for 9 10 mm hoses 1002 030 O ring is included Hose connector for 11 12 mm hos...

Страница 48: ...Adapter for EasySelect gun Application cup 1004 552 1002 069 1004 564 PGC Adapter PGC Gun control 1001 952 OptiSelect gun Tribo Corona Adapter 1001 869 Trigger adapter for automatic Guns OptiStar 100...

Страница 49: ...V 07 07 OptiSelect manual powder gun Spare parts list 47...

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