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T3000/T3000i

 

Service

 

Quick

 

Tip

 

 

 

Pump Assembly Replacement 

Page 

1

 

of

 

1

 

 

 

Pump

 

Assembly

 

Replacement

 

 

WHAT?

 

Pump

 

and

 

pulley

 

assembly

 

have

 

stopped

 

working.

 

If

 

only

 

the

 

pump

 

needs

 

to

 

be

 

replaced

 

see

 

T3000/T3000i

 

service

 

and

 

repair

 

bulletin

 

“Pump

 

Replacement”.

 

 

WHY?

 

The

 

pump

 

and

 

assembly

 

will

 

wear

 

out

 

over

 

time.

 

 

  

  

 

Machine

 

Preparation

 

1.

 

Stand

 

the

 

machine

 

up

 

for

 

easy

 

access

 

to

 

the

 

pump

 

assembly

 

(see

 

T3000/T3000i

 

Service

 

and

 

Repair

 

Bulletin

 

“Upright

 

Repair

 

Position”

)

 

2.

 

Ensure

 

the

 

main

 

shut

 

off

 

valve

 

is

 

in

 

the

 

off

 

position

 

(FIGURE

 

1a).

 

Removing

 

the

 

Pump

 

Assembly

 

1.

 

Remove

 

the

 

two

 

hose

 

clamps

 

and

 

hoses

 

on

 

the

 

inlet

 

and

 

outlet

 

side

 

of

 

the

 

pump

 

(FIGURE

 

1b)

.

 

2.

 

Remove

 

the

 

two

 

nylock

 

nuts

 

from

 

the

 

pump

 

assembly

 

bracket

 

(FIGURE

 

2).

 

3.

 

Remove

 

the

 

belts

 

from

 

the

 

pump

 

assembly

 

pulley

 

and

 

then

 

remove

 

old

 

pump

 

assembly

 

from

 

the

 

frame

.

 

 

Wrap

 

Up

 

1.

 

Replace

 

the

 

new

 

pump

 

assembly

 

by

 

reversing

 

the

 

steps

 

in

 

the

 

“Removing

 

pump

 

assembly”

 

section.

 

IMPORTANT!

 

Remember

 

to

 

replace

 

the

 

belts

 

on

 

the

 

pulley

 

in

 

the

 

correct

 

position

 

(FIGURE

 

3)

 

before

 

attaching

 

the

 

pump

 

assembly.

  

Also,

 

as

 

you

 

are

 

tightining

 

the

 

pump

 

assembly

 

to

 

the

 

frame

 

keep

 

constant

 

tension

 

on

 

the

 

belts.

 

  

Approximate

 

time

 

20 Minutes

 

FIGURE

 

1:

 

a)

 

Main

 

shut

 

off valve,

 

b) Hose

 

clamps

a

b

FIGURE

 

2:

 

Nylock

 

nuts

 

holding

 

the

 

pump

 

assembly

 

on.

FIGURE

 

3:

 

T3000i

 

belt

 

configuration

Содержание T3100

Страница 1: ...Service Quick Tips...

Страница 2: ...foot operated forward ground speed foot pedal FIGURE 2 o Kit 87518 Changed transaxle brake rotor o Automatic part change 2013 New front wheel bearings FIGURE 3 o Kit 87522 Hopper extension FIGURE 4 o...

Страница 3: ...n for 3 in 1 tank Higher foot pedal clearance o Kit 670316 or 87518 depending on product number 2016 Translucent fuel tank FIGURE 7 o Will fit old machines Solid linkage Trim lever FIGURE 8 Added bush...

Страница 4: ...r extended periods of time is very harmful to any equipment Blow off the unit with air after cleaning with water o Variable speed pulley Clean the pulley with water as you switch between the wide and...

Страница 5: ...surface If excessively dirty replace the filter Clean carb linkage choke control and governor spring Blow off the area with air brake cleaner works as well and then using a DRY LUBRICANT work the link...

Страница 6: ...fuel from gas tank 7 Locate the machine on a level surface 8 Secure the front bumper to your properly rated lifting device FIGURE 2 Lifting the T3000i 1 Slowly lift the T3000i with your properly rated...

Страница 7: ...olts FIGURE 2 IMPORTANT Do not remove the torx bolts from the bottom of the pump 3 Remove the pump from the T3000 leaving the pump hub on the unit FIGURE 3 4 Place the new pump on the pump hub and rep...

Страница 8: ...y 1 Remove the two hose clamps and hoses on the inlet and outlet side of the pump FIGURE 1b 2 Remove the two nylock nuts from the pump assembly bracket FIGURE 2 3 Remove the belts from the pump assemb...

Страница 9: ...lley shaft then adjust the hopper to complete your alignment FIGURE 2b Wrap Up 1 If you used the hopper adjustments ensure that the hopper opening functions correctely If there is a gap in the hopper...

Страница 10: ...Re tighten the lower nut to the clevis to complete tightening Normal Tension Adjustment 1 When the steering cables have normal slack the clevis must be removed from the steering arm and tightened 2 R...

Страница 11: ...n tightened equally and have been reattached to the steering arm sometimes more tension is needed If so perform the minor tension adjustment on page 1 2015 Newer T3100 s Adjustable Clevis 1 On 2015 ne...

Страница 12: ...Find the crown nut on the transaxle FIGURE 2 Parking Brake Adjustment 1 Remove the cotter pin and rotate the crown nut clockwise turn FIGURE 3 2 Turn your parking brake on and off to ensure the brake...

Страница 13: ...o work them out Inspect surface of spindle shafts and clean Apply a layer of anti seizure lubrication to shaft Reassemble Make sure there is enough clearance on outter bearings to get retainers back i...

Страница 14: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Страница 15: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Страница 16: ...ace the oil filter install by hand and turn to one full turn after the filter gasket contacts the filter base surface 3 Reinstall the filter guard torque screws to 65 in lbs each 4 Lower the T3000i in...

Страница 17: ...wheel will open the bypass valve FIGURE 4 and move the speed control handles in the forward and reverse direction 5 or 6 times c Close the bypass valve take the T3000i out of free wheel and drive the...

Страница 18: ...system has been opened to facilitate maintenance or the oil has been changed The resulting symptoms in hydrostatic systems may be 1 Noisy operation 2 Lack of power or drive after short term op eration...

Страница 19: ...Proceed to the purge procedure FLUID CHANGE PROCEDURE Figure 4 Filter Location Filter Filter Guard Top Port Plug Oil Level Check Port Oil Level Oil Volume 2747 2847 ml 726 752 GAL 5 39 5 59 LB 92 9 9...

Страница 20: ...w the water out of the pulley with air when done cleaning FIGURE 2 Clean and inspect your trim broadcast and wand spray nozzles Do not use metal objects to clean the nozzles as it can damage the tip a...

Страница 21: ...mbly Inspect bearings for wear and replace if worn Clean spindle shafts and inner tire assembly apply a layer of anti sieze to the inner tire and shaft and reassemble FIGURE 5 Preparation for Extended...

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