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e-Boost-40/60 Instructions 

 

Page 2 

PART NUMBER 

FG-EBOOST-

40/60

 

1. BEFORE YOU START - IMPORTANT TIPS 

 

-

 

Turbosmart recommends that your e-Boost is fitted by an appropriately qualified technician. 

-

 

Consult your local tuning specialist before setting your boost pressure, setting boost beyond your engines capability can result in severe 
engine damage or failure! 

-

 

Turbosmart recommends that the engines Air/Fuel ratio is checked once the desired boost pressure is set, any increase in boost pressure 
can cause the engine to run 

lean 

resulting in

 

severe engine damage or failure! 

-

 

Turbosmart recommends that the e-Boost is not used in conjunction with any type of “Draw Through” Fuel System. 

-

 

Turbosmart recommends that boost pressure is set using a Dynamometer and not on public roads. 

-

 

The e-Boost cannot compensate for a drop in boost pressure at high RPM due to the turbocharger operating beyond its maximum 
efficiency range   i.e. incorrect turbocharger sizing or excessive exhaust backpressure 

-

 

The e-Boost cannot compensate for increases in boost pressure at high RPM due to inadequate wastegate flow capacity, the turbo system 
must maintain a steady base boost curve. 

-

 

The e-Boost cannot be used with external wastegates that are in a poor, worn or non-serviceable condition. 

-

 

A Turbosmart Fuel Cut Defender may need to be used in conjunction with your e-Boost, Please check out our website at 

www.turbosmart.com.au

 or your nearest Authorised Turbosmart Dealer for more information on Fuel Cut Defenders. 

 

 
2. INSTALLATION  

 

2a. Packing list 

 

e-Boost-40 

e-Boost-60 

Description 

Use 

e-Boost 

  

e-Boost solenoid 

Use in conjunction with e-Boost 

M3 Screws 

Secure e-Boost solenoid 

M3 Nylock nuts 

Secure e-Boost solenoid 

Wiring loom 

Connect e-Boost to vehicle 

Earth eyelet 

Connect to chassis 

100 mm 

100mm 

Heat shrink 

Shield solder joints 

2000 mm 

2000mm 

Figure eight wire 

Connect wiring loom to e-Boost solenoid 

5 Amp fuse 

Connect to 12 Volts – see wiring 

10 

10 

Cable ties 

Secure wiring 

Panel mounting bracket 

Secure e-Boost to panel 

M4 nuts 

Secure panel mount bracket 

M4 spring washers 

Use with M4 nuts 

1500 mm 

1500 mm 

4mm OD Polyurethane hose 

Connected to back of e-Boost 

Push in 4mm hose joiner 

Joins 4mm polyurethane hose (if cut) 

1000 mm 

-  

3mm ID Silicon hose 

Join polyurethane hose to intake manifold 

 - 

2500 mm 

¼

 inch ID Silicon hose 

Join polyurethane hose to intake manifold 
And connect solenoid 

Connecting barb 

Connect silicon hose to Polyurethane hose 

-  

3mm Tee Piece 

Join 3mm ID Silicon hose to intake manifold 

 - 

¼

 inch Tee Piece 

Join 

¼

 inch ID Silicon hose to intake manifold 

-  

Small spring hose clamps 

Use on 3mm ID Silicon hose 

750 mm 

-  

5mm ID Silicon hose 

Connect solenoid 

-  

Large spring hose clamps 

Use on 5mm ID Silicon hose 

-  

10 

Screw type hose clamps 

Use on 

¼

 inch ID Silicon hose 

5-3mm hose reducer 

Reduce 5mm hose to 3mm hose 

5-6.35mm hose reducer 

Reduce 6.35mm or 

¼

 inch hose to 5mm hose 

 
 
 
 
 
 
 
 
 
 

Содержание e-Boost-40/60

Страница 1: ...ort Connection Method 1 5 2h Two Port Connection Method 2 6 2i Multiple External Wastegate Connection 6 2j Wiring 7 3 BASIC OPERATION 7 3a Live Mode 7 3b Boost Pressure 7 3c Boost Parameters 7 3d User Parameters 8 3e Turning the e boost off 8 4 SETTING UP YOUR e BOOST 8 4a Over Boost Shutdown VERY IMPORTANT 8 4b e Boost Readout 9 4c Bar Graph 9 4d Setting Boost Pressure 9 4e Sensitivity 10 5 ADVAN...

Страница 2: ... out our website at www turbosmart com au or your nearest Authorised Turbosmart Dealer for more information on Fuel Cut Defenders 2 INSTALLATION 2a Packing list e Boost 40 e Boost 60 Description Use 1 1 e Boost 1 1 e Boost solenoid Use in conjunction with e Boost 2 2 M3 Screws Secure e Boost solenoid 2 2 M3 Nylock nuts Secure e Boost solenoid 1 1 Wiring loom Connect e Boost to vehicle 1 1 Earth ey...

Страница 3: ...essure vacuum signal from the inlet manifold Use the supplied tee piece if necessary Secure all connections with the supplied hose clamps 2c Installing the e Boost solenoid Mount the e Boost solenoid in an appropriate position in the engine bay with the screws supplied The e Boost solenoid is rated to a maximum temperature of 100 degrees Celsius 212 degrees Fahrenheit ensure that it is mounted a m...

Страница 4: ... actuator may cause a higher than expected increase in boost pressure Turbosmart recommends resetting the Boost Set Point values to Zero and measure the new minimum boost pressure before increasing your Boost Set Point values If you are still unable to achieve your desired boost pressure ensure that your turbocharger is correctly sized for your application 2e Twin Internal Wastegate Connection The...

Страница 5: ...et Point values to Zero and measuring the new minimum boost pressure achieved by the new spring before increasing your Boost Set Point values 2g Two Port Connection Method 1 Connect the three ports on the e Boost solenoid according to the diagram below Port 1 Connects to a boost only pressure source typically from the compressor housing on the turbocharger If your turbocharger does not have this f...

Страница 6: ...he turbocharger If your turbocharger does not have this fitting connect to a boost only pressure source before the throttle body or butterfly Do not connect to the intake manifold as the pressure signal will have both vacuum and boost pressure Port 3 Connects to the Bottom port on the external wastegate For Further information on external wastegate port identification see section 2f If you are una...

Страница 7: ...ys defaults to SP1 To change between the boost set points simply press the up or down arrow the set point will be displayed for one second and then the readout will return to Live boost or vacuum readings 3b Boost Pressure Boost pressures are set by entering a number in each of the three the boost set points see section 4d for more detail To view the boost set point value in Live Mode press the Mo...

Страница 8: ...below indicates how the menu is structured in the e Boost Up or Down Arrows Hold the Mode button Hold the Mode button and press the Down arrow and press the Up Arrow Key SP1 SP2 SP3 Boost Set Point 1 2 3 GP1 GP2 GP3 Gate Pressure 1 2 3 SEN Sensitivity AU Auxiliary Output AL Audible Alarm BGR Bar Graph Scale OBS Over Boost Shutdown PSI KPA BAR Display Units ISP ESP Internal Set Point Switching Inte...

Страница 9: ...e e Boost 60 is capable of controlling boost pressures up to a maximum of 4 08bar 60psi or 408kpa Boost pressure is determined by the boost set point value The boost set point value can be set from 0 to 99 and is not directly related to an actual boost pressure Boost pressure is set by increasing or decreasing the value of each of the three boost set points Increasing the boost set point will resu...

Страница 10: ...the sensitivity value Press the Mode button momentarily and the sensitivity value will be stored Press the Mode button again to return to Live Mode Alternatively the sensitivity can be tuned live while editing this parameter Apply full load to the engine in a high gear at full throttle The Live boost pressure will be displayed on the readout Note the number that appears will be in bar psi or kpa d...

Страница 11: ...croll to the AL parameter Press and hold the Mode button for two seconds press the up or down arrow to scroll to the desired pressure Note the number that appears in this parameter will be in bar psi or kpa depending on what has been set in the readout parameter see section 4b for more detail Press the Mode button momentarily and the alarm pressure will be stored Press the Mode button again to ret...

Страница 12: ...tions Check to see if the e Boost solenoid is not blocked or contaminated with dirt oil build up or debris Check the joining hoses for splits cracks or loose connections and ensure they are not blocked kinked or restricted particularly if the existing hose was reused Pressure test the wastegate actuator for leakage the diaphragm or housing may be cracked or split Ensure the smooth and free operati...

Страница 13: ...nties the quality of the products it designs and manufactures to be free of defects in material and workmanship This limited warranty is extended only to the original purchaser and may not be transferred or assigned This limited warranty applies to any product which after careful inspection by Turbosmart after receipt of the product from our authorized reseller is found to have a defect in either ...

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