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Nitro

Section 7 - Service & Maintenance 7-3

NOTE:

Nitro spreaders equipped with grease lines still require separate greasing and/or oil changes on

gearboxes, front driveline bearing, and PTOs.

Front PTO Driveline CV joint grease points.

NITRO GREASE POINTS

SERVICE RECOMMENDATION

Detail A - Three Driveline Pillow Block Bearings

Every 10 hours of operation,

2-3 pumps w/ grease gun

Detail A - One Rear PTO Driveline - 2 crosses

w/ zerks, zerk in inner sleeve

Every 25 hours of operation,

2-3 pumps w/ grease gun

Detail B - Two Top Beater Flange Bearings

Every 10 hours of operation,

2-3 pumps w/ grease gun

Detail C - One Front PTO Driveline - 2 crosses

w/ zerks, zerk in inner sleeve

Every 16 hours of operation,

2-3 pumps w/ grease gun

Detail D - Two Front Apron Shaft Flange

Bearings

Every 10 hours of operation,

2-3 pumps w/ grease gun

Detail E - Beater Gearboxs - Two double shaft

(outer), One triple shaft (center)

Change oil every 200 hours / Semi- Annually w/ SAE 80W90

gear oil - Remove a cap to check level, top up as needed

Detail F - One Apron Chain Gearbox

Change oil every 200 hours / Semi-Annually w/ SAE 80W90

gear oil - Check level with sight glass, top up as needed

Detail G - Two Beater Spinner Chain Couplers

Every 10 hours of operation, use aerosol chain lubricant

Jack

Follow manufacturer recommendation

Fluids & Lubricants

1. Grease: Use an SAE multi-purpose grease with extreme pressure (EP) performance. Also acceptable is an

SAE multi-purpose lithium base grease.

2. Gearbox Oil: Use an SAE 80W90 gear oil for all operating conditions.

Storing Lubricants: Your machine can operate at top efficiency only if clean lubricants are used. Use

clean containers to handle all lubricants. Store them in an area protected from dust, moisture and other
contaminants.

Greasing your Machine

•

Use only a hand-held grease gun for all greasing.

•

Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt.

•

Replace and repair broken fittings immediately.

•

If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passageway.

•

Replace fitting if necessary.

Содержание NITRO 275RS

Страница 1: ...eline Manufacturing Limited 6455 Reid Woods Drive RR 4 Elmira Ontario Canada N3B 2Z3 Email sales tubeline ca Fax 519 669 5808 Tel 519 669 9488 Toll free North America 1 888 856 6613 www tubeline ca Do not attempt to operate this machine without thoroughly reviewing this manual for safe and proper operation Rev 1 1 ...

Страница 2: ...eader This warranty applies to chain link breakage and covers parts only Should a connecting link fail only it will be replaced However if a standard link breaks the complete chain will be provided Freight and labor to install is the responsibility of the purchaser and is not covered under the terms of the limited warranty Warranty coverage is null and void unless Warranty Registration form has be...

Страница 3: ...goXBIB 170D TL HF 3 3 710 70R38 R 1W 3 4 710 70R38 R 1W VF 3 4 710 70R42 R 1W 3 5 Section 4 Safety 4 1 Safety Symbol 4 1 Safety Signal Words 4 1 General Safety 4 1 Personal Protection Equipment PPE 4 2 Operation Safety 4 2 Tire Safety 4 3 Hydraulic Safety 4 3 Maintenance Safety 4 4 Lighting Clearance Marking 4 5 Safety Signs 4 5 Installing Safety Signs 4 6 Safety Sign Locations 4 6 Safety Decals 4...

Страница 4: ...tment 7 2 Optional Two Stage Beater Endgate Adjustment 7 2 Fluids Lubricants 7 3 Greasing your Machine 7 3 Grease Points 7 4 Optional Grease Line Ports 7 6 Optional Two Stage Beater Lubrication Points 7 8 Optional Two Stage Beater Lubrication Points 750 950 7 9 Section 8 Optional Flow Control 8 1 Flow Control Installation 8 1 Manual Flow Control Adjustment 8 2 Electric Flow Control Adjustment 8 2 ...

Страница 5: ...ft gate prevents material from jamming the beaters while loading as well as preventing material from falling onto a roadway during transport We recommend that you carefully read this entire manual before operating the Manure Spreader Please do not assume you know how to operate and maintain your machine before reading this manual carefully Keep this manual available for reference Call your authori...

Страница 6: ...side Depth 32 Axle Type Single Tandem Inside Length 160 Hub Capacity 16 000 12 000 lbs Loading Height 69 PTO Speed 1000 RPM NITRO 375RS Cu ft Struck 281 Overall Length 25 Heaped Cu ft 410 Beater Diameter 34 Inside Width 62 5 Beater Speed 420 RPM Inside Depth 34 5 Axle Type Tandem Inside Length 175 Hub Capacity 12 000 lbs Loading Height 74 PTO Speed 1000 RPM Weight on tires will affect spreader hei...

Страница 7: ...34 Hub Capacity 12 000 lbs Inside Width 62 Loading Height 77 Beater Speed 420 RPM PTO Speed 1000 RPM NITRO 525RS Cu ft Struck 407 Inside Depth 45 5 Overall Length 27 5 Axle Type Tandem Heaped Cu ft 555 Inside Length 218 Beater Diameter 34 Hub Capacity 12 000 lbs Inside Width 62 5 Loading Height 80 Beater Speed 420 RPM PTO Speed 1000 RPM Weight on tires will affect spreader height ...

Страница 8: ...Hub Capacity 16 20 000 lbs Inside Width 62 Loading Height 90 Beater Speed 420 RPM PTO Speed 1000 RPM NITRO 750 Cu ft Struck 602 Inside Depth 58 Overall Length 32 5 Axle Type Single Tandem Heaped Cu ft 791 Inside Length 252 Beater Diameter 36 Hub Capacity 16 20 000 lbs Inside Width 67 Loading Height 100 Beater Speed 420 RPM PTO Speed 1000 RPM Weight on tires will affect spreader height ...

Страница 9: ... 740 Overall Length 35 25 Heaped Cu ft 950 Beater Diameter 36 Inside Width 67 Beater Speed 420 RPM Inside Depth 58 Axle Type Tandem Inside Length 297 Hub Capacity 20 000 lbs Loading Height 102 PTO Speed 1000 RPM Weight on tires will affect spreader height Terminology ...

Страница 10: ...RS 90hp 100hp 575RS 125hp 100hp 725RS 150hp 100hp 450 125hp 100hp 600 150hp 100hp 750 150hp 100hp 950 200hp 150hp NOTICE All Nitro manure spreaders have a maximum hydraulic flow rating of 16 GPM Exceeding this rating can cause damage to gearboxes Tractor Horsepower Requirements NOTICE Exceeding the maximum power input can cause damage to the driveshaft gearbox PTO and other drive systems component...

Страница 11: ...170 kg 65mph 104 kmh 550 45 22 5 I 3 Tire Size TT TL Rim Unloaded Loaded Static Radius Rolling Circumf Load Speed Index 16 PR Pressure psi bar Recommended Load lbs kg Drive Wheel Free Rolling SW OD DW FR 6 mph 10 km h 16mph 25 km h 25 mph 40 km h 31mph 50 km h 6 mph 10 km h 16mph 25 km h 25 mph 40 km h 31mph 50 km h 550 45 22 5 TL 16DC 18DC 27 6in 550 mm 52 5in 1070 mm 22 8in 470 mm 155 4in 3175 m...

Страница 12: ...80 11200 5080 9410 4270 8470 3840 18590 8430 15790 7160 13270 6020 11950 5420 32 2 2 13910 6310 11840 5370 9940 4510 8950 4060 19670 8920 16710 7580 14040 6370 12630 5730 35 2 4 14660 6650 12460 5650 10470 4750 9440 4280 20680 9380 17570 7970 14770 6700 13290 6030 48 3 3 20970 9510 17810 8080 14970 6790 13490 6120 24820 11260 21080 9560 17730 8040 15960 7240 Highlighted row indicates cyclic high l...

Страница 13: ...30 17130 7770 15240 6915 12600 5715 55 3 8 23250 10545 20400 9255 17560 7965 15630 7090 12920 5860 58 4 23810 10800 20900 9480 17990 8160 16010 7260 13230 6000 All load values are for maximum indicated speeds at low torque 20 mph 30km h High torque field work or max road speed All Load values for ground slopes up to 20 above 20 consult Michelin Tire Technical Data Unloaded Dimensions Loaded Dimens...

Страница 14: ... 1 18560 8420 12100 5490 8950 4060 8640 3920 8070 3660 17 1 2 20640 9360 13470 6110 9970 4520 9590 4350 8970 4070 22 1 5 23520 10670 15340 6960 11350 5150 10940 4960 10230 4640 29 2 27840 12630 18170 8240 13430 6090 12940 5870 12100 5490 36 2 5 31750 14400 20700 9390 15320 6950 14770 6700 13800 6260 44 3 35340 16030 23060 10460 17060 7740 16450 7460 15370 6970 49 3 4 38030 17250 24800 11250 18360 ...

Страница 15: ...0 14880 6750 12500 5670 11240 5100 24820 11260 21100 9570 17730 8040 15960 7240 32 2 2 18520 8400 15740 7140 13230 6000 11910 5400 26240 11900 22310 10120 18740 8500 16870 7650 44 3 26480 12010 22510 10210 18920 8580 17020 7720 31480 14280 26760 12140 22490 10200 20240 9180 Highlighted row indicates cyclic high load variations 1 When tire equip vehicles subject to haulage cyclic high load variatio...

Страница 16: ... Become Alert Your Safety is involved Study the features in this manual and make them a working part of your safety program Keep in mind that this safety section is written only for the Nitro Manure Spreader Nitro Manure Spreader owners must give operating instructions to operators or employees before allowing them to operate the machine and at least annually thereafter per OSHA Occupational Safet...

Страница 17: ...ctor with a ROPS cab and seat belt Secure your seat belt before operating machine DANGER Never allow riders on manure spreader There is no safe place for any riders even for troubleshooting issues Keep others away from your work area All equipment has a limit Make sure you understand the speed brakes additional option stability and load characteristics of the Nitro Manure Spreader Make sure the tr...

Страница 18: ...for bystanders before engaging the PTO Tire Safety DANGER Failure to follow proper mounting procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Have a qualified tire dealer or repair service perform required tire maintenance When replac...

Страница 19: ...tempt to service hydraulic applications while pressurized or with engine running 4 Never work under equipment unless it is blocked securely 5 Always use personal protection devices such as hand eye and hearing protectors when performing any service or maintenance work 6 Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to re...

Страница 20: ...Safety Signs 1 Keep safety signs clean and legible at all times 2 Replace safety signs that are missing or have become illegible 3 Replaced parts that displayed a safety sign should also display the current sign 4 Safety signs displayed in Safety Sign Locations each have a significant purpose and need to be cleaned or replaced when necessary 5 Safety signs are available from your authorized distri...

Страница 21: ...the backing paper while smoothing sign in place 5 Small air pockets can be pierced with a pin and smoothed out using a piece of sign backing paper Safety Sign Locations The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the types of warning and the area or proper functi...

Страница 22: ...ation Item D Part No DE42782 Reversing apron chain while spreader is fully loaded will cause front apron shaft breakage Item C Part No DE42772 Reversing apron chain while spreader is fully loaded will cause front apron shaft breakage Item H Part No DE39397 Item I Part No DE23838 Item G Part No DE23836 Item F Part No DE23845 Item J Part No DECANADA ...

Страница 23: ...l 2 2 DE41718H ISO Decal Thrown Object Horizontal 3 2 DE41902 ISO Decal Chain Entanglement 4 1 DE42772 ISO Decal Nitro Reverse Chain 5 1 DE42783 Nitro Reverse Chain Text Decal 6 1 DE42784 ISO Decal Read OM Decals Section 7 1 DE42785 ISO Decal PTO Entanglement 8 2 DE42787 ISO Decal Nitro Beater Entanglement 9 2 DECANADA Decal Made In Canada ...

Страница 24: ...hout shielding in place Do not wear loose clothing while operating Item 4 DE42772 Reversing apron chain while spreader is fully loaded will cause front apron shaft breakage Item 7 DE42785 Do not use hand to check for hydraulic leaks alternatively use a piece of cardboard Item 8 DE42787 Stand clear of rotating beaters to avoid entanglement Serious injury or death hazard Item 9 DECANADA Manufacturer...

Страница 25: ... this manual and the decals on the spreader have been read and understood by the operator 2 Check for proper assembly and tighten all bolts All bolts were checked at the factory when assembled but may need to be re torqued as vibrations in shipment may loosen them slightly 3 Check tires and ensure that they are inflated to the pressure specified for the spreader s tires 4 Lubricate the machine Pro...

Страница 26: ...s for a mechanical retainer Install the retainer 8 Connect PTO driveline to tractor Pull back locking collar slide yoke over tractor stub shaft until collar locks 9 Connect the hydraulics To connect proceed as follows Remove hoses from storage position Uncap plastic plugs and clean couplers also clean area around tractor ports Insert the male ends into rear tractor hydraulic ports NOTICE If the di...

Страница 27: ...y extend the cylinders so the gate is fully open NOTICE Before starting apron chain get beaters up to full speed Turn on the tractor hydraulics used to start the apron chain The hydraulics adjust the speed at which material is being pulled towards the rear beaters The slower the speed the finer the spread as the rear beaters have more time to process the material See Section 8 Optional Flow Contro...

Страница 28: ...e spreader When this valve is opened turned counter clockwise the direction of the apron chain can be reversed To return the apron chain direction to normal rearwards travel close turn clockwise rotation the apron chain safety valve After operating for 2 hours 1 Check wheel bolts torque 2 Check all shields and guards Tighten as required 3 Visually inspect all hydraulic hoses and couplers See Hydra...

Страница 29: ...zontal beaters This will ensure material is not thrown back towards tractor cab Optional Scale System The optional scale system comes in several variations The entry level system allows for static weight measuring only The intermediate system allows for weight measuring GPS speed tracking manual spread width automatic apron chain speed control and data collection via memory card The advanced syste...

Страница 30: ...ive shaft and hydraulic hoses before cleaning adjusting lubricating or servicing this machine 1 The spreader must be thoroughly cleaned for extended storage Manure is acidic and will damage paint and cause rusting of metal components 2 Allow the spreader to completely unload 3 To clean the spreader raise the rear gate 4 Keep tractor drawbar and Nitro hitch parallel An uneven PTO may shear off a sp...

Страница 31: ...ined areas or pockets that trap manure 5 Avoid directing high pressure spray directly on bearings seals flow control valve and electrical devices 6 Keep high pressure spray moving on painted surfaces Sustained spray on cracks or scratches in paint can result in paint peeling 7 Allow machine to dry 8 Lower rear gate completely down before storing spreader 9 Inspect the spreader for loose connection...

Страница 32: ...rt on one side and tighten the nut a few turns 2 Repeat on opposite side of machine to evenly tighten chain tension 3 Repeat this procedure 2 3 times until moderate chain tension is achieved Correct Apron Chain Adjustment Apron Chain Tension Adjustment CAUTION It is important to ensure nuts on 4 bolts on bearing are tightened after adjusting apron chain In the event of the nuts not being tightened...

Страница 33: ...normally closed and should only be opened for cleaning unplugging and repair purposes To open 1 Remove lock pins shown in Detail A and Detail C 1 each per side 2 Raise gate 3 Set Detail A pins through side holes 4 Refasten Detail A lock pins through frame pins to avoid losing them Spinner Direction U L CAUTION Do not operate two stage beater option with upper gate open The lower gate L has several...

Страница 34: ...ally w SAE 80W90 gear oil Remove a cap to check level top up as needed Detail F One Apron Chain Gearbox Change oil every 200 hours Semi Annually w SAE 80W90 gear oil Check level with sight glass top up as needed Detail G Two Beater Spinner Chain Couplers Every 10 hours of operation use aerosol chain lubricant Jack Follow manufacturer recommendation Fluids Lubricants 1 Grease Use an SAE multi purpo...

Страница 35: ...7 4 Section 7 Service Maintenance Nitro Grease Points ...

Страница 36: ...Nitro Section 7 Service Maintenance 7 5 ...

Страница 37: ...7 6 Section 7 Service Maintenance Nitro Optional Grease Line Ports ...

Страница 38: ...Nitro Section 7 Service Maintenance 7 7 ...

Страница 39: ...7 8 Section 7 Service Maintenance Nitro Optional Two Stage Beater Lubrication Points ...

Страница 40: ...Nitro Section 7 Service Maintenance 7 9 Optional Two Stage Beater Lubrication Points 750 950 ...

Страница 41: ...se hanger NOTICE Disregarding the spacer nuts may cause interference between the flow control assembly and the PTO holder D Secure flow control with provided 1 4 flat washers and lock nuts E Remove 2 existing 30661 hoses F from upper right and middle right bulkhead fittings G on front of hose hanger Connect 2 existing 30661 hoses to EX and IN port fittings of flow control Connect 2 provided 37987 ...

Страница 42: ...ow controller A turn it to the right to increase speed or to the left to decrease speed B The bi directional flow control needle valve C has the same function as the manual flow control option NOTICE Nitro manure spreaders equipped with scale options do not require the electronic controller in the power unit cab The electric flow control harness is instead wired into the scale monitor which automa...

Страница 43: ...manure spreader 3 Use supplied bolts and nuts to fasten rear pulley assembly to frame tab nearest the endgate cylinder Pulley needs to be pointed towards front of manure spreader 4 Replace existing top right endgate cylinder pin with supplied endgate indicator cylinder pin and hex bolt 5 Fasten eyebolt with supplied hex nuts to endgate cylinder pin Adjust length of eyebolt to apply tension to cabl...

Страница 44: ... Section 9 Optional Endgate Indicator 9 2 Endgate Indicator Operation When the rear endgate is raised or lowered the indicator arrow will move to the number in inches that the endgate is currently opened to ...

Страница 45: ...V Torque Values Imperial Nitro Torque Values Imperial ...

Страница 46: ...Nitro Torque Values Metric VI Torque Values Metric ...

Страница 47: ...your Machine 7 3 Hook up Unhooking 5 2 Hydraulic Requirements 2 1 Hydraulic Safety 4 3 Installing Safety Signs 4 6 Intended Use IV ISO Safety Decal Locations 4 8 ISO Safety Decals 4 9 Lighting Clearance Marking 4 5 Loading 5 3 Maintenance Safety 4 4 Manual Flow Control Adjustment 8 2 Manuals I Nitro Apron Chain Warranty I Operation Safety 4 2 Operator s Manual I Optional Flow Control Operation 8 2...

Страница 48: ...harts 3 1 Section 4 Safety 4 1 Section 5 Operation 5 1 Section 6 Transportation Storage 6 1 Section 7 Service Maintenance 7 1 Section 8 Optional Flow Control 8 1 Section 9 Optional Endgate Indicator 9 1 Serial Number I Spreader Preparation 5 1 Spreading 5 3 Storage and Cleaning 6 1 Storage Safety 6 1 Terminology 1 4 Tire Safety 4 3 Torque Values Imperial V Torque Values Metric VI Tractor Horsepowe...

Страница 49: ......

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