Tsubaki TSM4000 Скачать руководство пользователя страница 22

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     11. Troubleshooting

11. Troubleshooting

11. Troubleshooting

11. Troubleshooting    

Problem 

Inspection item 

Inspection result 

Countermeasure 

The LCD display 
shows nothing. 

Wiring of the operational 
power supply 
(Between terminals 11 and 12) 

No wiring installed. 

Install the wiring 
properly. 

Operational power supply 
voltage 
(Between terminals 11 and 12) 

Less than 90 VAC 

Provide voltage of 90 to 
250 VAC. 

90 to 250 VAC 

Replace or repair Shock 
Monitor. 

The LCD display is 
illegible. 

Adjust the contrast (Refer to 
page 9.). 

The display becomes dark.  Re-adjust the contrast. 

The display does not 
improve. 

Replace or repair Shock 
Monitor. 

Output is activated 
immediately after 
Shock Monitor 
starts. 

In the Program mode,   
check the setting value of 

4:Start Time . 

Short 

Set a little longer value. 

Long (It is clear that the 
output is activated within 
the setting value.) 

Replace or repair Shock 
Monitor. 

Even when a long 
value is set to 

4:Start Time  (20 

seconds max.), the 
relay is activated as 
soon as the time is 
up. 

Startup time of the motor 
Acceleration time of the 
inverter 

Longer than 20 seconds 

Review the motor 
capacity. 
Set a shorter acceleration 
time. 

In the Monitor mode, check 
the load ratio and setting level 
at startup. 

The setting value is small.  Set a larger value in the 

Program mode. 

Wrong detection level is 
selected. 

Check the process 
switching input. 

The load ratio is 
shown as 0%. 

Is the current sensor and main 
unit connected? 

The sensor cable is 
disconnected. 

Connect the cable 
properly. 

Does the V-phase motor wire 
pass through the current 
sensor? 

 No wire passes through 

the sensor. 

 Other phase 

Install the wiring 
properly. 

Check the wiring of the 
voltage input U, V, W 
(Terminals 1, 2, 3). 

 No wiring installed or 

wiring is disconnected. 

 Incorrect wiring 

Install the wiring 
properly. 

Although the motor 
starts, the displayed 
load ratio is wrong 
with respect to the 
actual load. 

Model number of the current 
sensor 

Wrong 

Replace with a correct 
sensor. 

Does the V-phase motor wire 
pass through the current sensor? 

Other phase 
(U-phase or W-phase) 

Install the wiring 
properly. 

Is the No. of times to pass the 
wire through the sensor correct? 

Wrong 

Check the wiring of the 
voltage input U, V, W 
(Terminals 1, 2, 3). 

 No wiring installed or 

wiring is disconnected. 

 Incorrect wiring 

Install the wiring 
properly. 

In the Monitor mode, check 
that the correct motor has 
been selected. 

The selection does not 
correspond with the actual 
motor. 

Set the parameters (2 
and 3) properly. 

Start the motor, change the 
display screen, and check the 
voltage and current values. 

The load ratio far deviate 
from the displayed current 
value. 

Repair Shock Monitor. 
Replace Shock Monitor. 

The displayed load 
ratio is negative. 

Is the motor operation status 
negative torque? 

Rapid deceleration is 
caused by inverter 
operation. 

If the actual torque is 
negative, the display is 
not abnormal. 

The operation is affected 
by load. 

If the actual torque is 
negative, the display is 
not abnormal. 

Check the wiring of the 
voltage input U, V, W 
(Terminals 1, 2, 3). 

 No wiring installed or 

wiring is disconnected. 

 Incorrect wiring 

Install the wiring 
properly. 

Does the motor wire pass 
through the current sensor in 
the right direction? 
(Does the direction match with 
the arrow on the top of the 
current sensor?) 

Opposite direction 

Install the wiring 
properly. 

The load torque is positive 
and the motor wire 
correctly passes through 
the current sensor. 

 Replace Shock Monitor. 

 Repair Shock Monitor. 

Although the load 
ratio display is 
correct, the relay 
output is not 
activated. 

In the Monitor mode, check 
the multi-step selection and 
level setting values. 

The process switching 
selection is incorrect. 
(X1, X2, X3) 

Set the detection level 
selection input properly. 

The level setting values are 
not set properly. 

Set appropriate values. 

In the Program mode,   
check the Shock Time. 

Too long. 

Set a shorter value. 

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Содержание TSM4000

Страница 1: ...who will actually use this product Keep this instruction manual safe from loss until this product is discarded This product is subject to change without prior notice Instruction Manual TSUBAKI TSUBAK...

Страница 2: ...ight injury or property damage can occur Even if the instructions are followed a serious consequence may result depending on the situation Be sure to exercise due caution and follow all of these impor...

Страница 3: ...ck functions and operation periodically according to the instruction manual If any malfunction is found contact your dealer for repair Do not use the Shock Monitor in an atmosphere where any corrosive...

Страница 4: ...when the motor starts in order to avoid erroneous output during acceleration 3 2 Electric power detection function What is the electric power of a motor It is the amount of energy required to generate...

Страница 5: ...as an accessory If this cable length is insufficient optional cables of 3 m 5 m 10 m 20 m and 30 m are available Contact TEM when necessary 5 Part Names 5 Part Names 5 Part Names 5 Part Names LCD disp...

Страница 6: ...lt 7 Wiring 7 Wiring 7 Wiring 7 Wiring Complete wiring by using only the socket before attaching the Shock Monitor main unit to the socket Connect a commercial power supply of 90 to 250 VAC 50 60Hz or...

Страница 7: ...through sensor Motor rated current A Sensor model No No of times to pass wire through sensor 0 1 0 71 TSM U010 6 0 36 TSM U010 12 0 2 1 4 TSM U010 3 0 70 TSM U010 6 0 4 2 3 TSM U010 2 1 2 TSM U010 3...

Страница 8: ...cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit 15 cm away from an inverter a servo driver unit and their...

Страница 9: ...er photocoupler input 8 2 Connector CN1 Terminal Description Contact input Non contact input X1 X2 X3 CN1 pin Nos 1 9 2 Up to eight levels can be selected by using the combination of the ON short circ...

Страница 10: ...t Select 2 0 200 0 200 5 10 V 0 Load ratio Analog output 200 Contents Usage Names Safety Installation Wiring Terminals Terminals Terminals Terminals Connection Operation Maintenance Inspection Specifi...

Страница 11: ...X3 2 IH 10 RST 11 CM 4 Aout 5 OV 12 Contents Usage Names Safety Installation Wiring Terminals Connection Connection Connection Connection Operation Maintenance Inspection Specifications Dimensions Wa...

Страница 12: ...nput to X1 X2 and X3 5 Connect a commercial power supply to the operational power supply Do not connect the secondary side of the inverter 6 This connection diagram shows the wiring when parameter 20...

Страница 13: ...status of the output relay Reset the self holding status of the output relay Return to parameter 1 Show the Test Program mode switching screen Change to the Monitor mode Change to the Monitor mode Ch...

Страница 14: ...wer monitoring the displayed load ratio is a value calculated on the assumption that the selected motor capacity is 100 For torque monitoring it is a value calculated on the assumption that the rated...

Страница 15: ...issues output and LED High1 illuminates Hold down the key The Low relay issues output and LED Low illuminates SET ON MOTOR LED Operation LED Operating relay Self Hold ON Shock Time Start Time Operatin...

Страница 16: ...after it is started even in the Monitor mode Counting starts when the detected electric power reaches 5 or the current reaches 10 of the rated current Set the period as short as possible based on the...

Страница 17: ...Reset 5 P r o c e s s 5 P r o c e s s 5 P r o c e s s 5 P r o c e s s 1 1 1 1 When 2 is selected SET Make the set data effective SET SET SET SET SET 5 P r o c e s s 2 7 Shock Time H2 1 0s 6 High2 Leve...

Страница 18: ...atus of the relay output is retained The status is reset by pressing the RESET key or by an input to the RST terminal 2 Auto Reset Automatic reset The status is reset one second after the relay output...

Страница 19: ...ply frequency and the frequency continues changing at the rate of 4 Hz or higher per second inhibit function is activated regardless of the inhibit time setting 2 Off The Auto Inhibit is disabled 1 PO...

Страница 20: ...outputs Low High1 and High2 can be checked regardless of whether the motor is running or stopped 2 Motor Off In the Test mode the operation of the relay outputs Low High1 and High2 can be checked when...

Страница 21: ...This function is especially useful when the motor is operated with stepless arbitrary frequencies Notes on torque monitoring The torque calculation value is based on the rated torque at 60 Hz In orde...

Страница 22: ...ce with a correct sensor Does the V phase motor wire pass through the current sensor Other phase U phase or W phase Install the wiring properly Is the No of times to pass the wire through the sensor c...

Страница 23: ...tanding voltage test remove the Shock Monitor main unit from the socket to avoid test voltage 14 Periodic Inspection 14 Periodic Inspection 14 Periodic Inspection 14 Periodic Inspection 1 Inspect that...

Страница 24: ...Contact capacity 1c contact 250 VAC 0 5A Inductive load cos 0 4 30 VDC 0 4 A Inductive load 110 VDC 0 2A Inductive load Minimum load 24 VDC 4 mA Life 100 000 times of operation Analog output signal 0...

Страница 25: ...P TSM4 PR1 TSM4 PL1 Contents Usage Names Safety Installation Wiring Terminals Connection Operation Maintenance Inspection Specifications Dimensions Dimensions Dimensions Dimensions Warranty 37 46 4 45...

Страница 26: ...damages 18 3 Paid warranty Even within the free warranty period if a failure or malfunction occurs in the TEM product due to any of the following causes the investigation repair shall be charged 1 Th...

Страница 27: ...1 Value of upper limit 1 for process 1 80 10 Shock Time MIN 30 ms Shock Time setting for upper limit 1 1 0 H1 0 1 to 10 0 s 0 1 s 11 Output Relay 1 Self Hold Output operation mode selection High1 2 H...

Страница 28: ...Ltd http tsubaki sg U S Tsubaki Power Transmission LLC http www ustsubaki com Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubaki of Canada Limited http tsubaki ca Tsubakimoto Chain Shanghai Co Ltd...

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