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Herrtronic

®

 Model 6000

I n s t a l l a t i o n ,   O p e r a t i o n ,   &   M a i n t e n a n c e   M a n u a l

14

www.trioniaq.com

Problem/Symptom

Reason - Correction

Water “foaming” inside the cylin-

der.

Check drain valve and ensure that water drains freely. If necessary, clean or replace valve if 

defective.
Check water supply. If it is commercially softened, either increase the drain threshold (R18) 

to 92% or reconnect the unit to raw water.  Drain and restart the unit.  If the unit is connect-

ed to a hot water line, reconnect to the cold water line. (3.68VDC)
If steam line is hard copper, drain cylinder and test unit operation disconnected from steam 

line to ensure flux from solder joints is not causing foaming. 
Observe the fill tee(GT-120). If water is going down the overflow and the water level is low:

Check to ensure that static pressure in the duct is not forcing water down the overflow 

instead of allowing water to enter the cylinder.

Adjust the fill metering valve to regulate the water flow to the cylinder. (Figure 5.)

Unit filling slower or at the same rate as it is boiling off, causing over concentration and 

foaming.  Fill rate must be increased. Open metering valve.

If the fill valve is already fully open, get a water analysis and consult the factory.

Cylinder fills and overflows

Check cylinder wiring. (See Figures 6A-6D, page 10.)
Check wiring of cylinder full interface.
If more than 1.9 mA AC is passing between the cylinder full electrode and interface termi-

nal #1, and when placing multimeter between terminal #3 and ground yields approximately 

negative 11 VDC, replace the interface.
Replace the circuit board.
Consult the factory after obtaining a water analysis

Unit turned on, fills to full amp 

draw, stops filling, and after a 

delay, the circuit breaker trips and 

the service light comes on.

Use the “On-Off Drain” switch to drain the cylinder.  Turn the capacity adjustment pot(R39) 

on the main circuit board to 80% and restart the humidifier. (3.2VDC)

Check the drain valve and clean or replace if necessary.
If the drain valve doesn’t come on before the service light illuminates, replace the main 

circuit board.

Unit cycle “on” and “off” rapidly

Check location and setting of high limit humidistat

Cabinet leaks

Check for loose connections

Fill tube out of fill tee

Steam cylinder out of drain cup
Cabinet drain backing up, kink in drain line

Содержание Herrmidifier Herrtronic 6000 Series

Страница 1: ...T R I O N w w w t r i o n i a q c o m Herrtronic 6000 Series Electrode Steam Humidifiers READ AND SAVE THESE INSTRUCTIONS ...

Страница 2: ...Engineering Application 6 SECTION III INSTALLATION INSTRUCTIONS Mounting 6 Plumbing 7 Steam Distribution 7 Wiring 7 Supply Power 7 Control Circuit Connections 8 SECTION IV OPERATING INSTRUCTIONS Start up Instructions 8 Checklist 9 Maintenance 10 SECTION V TROUBLESHOOTING GUIDE Board Test Points 11 Unit Detected Faults Red Service Light On 12 Non fault Activated Problems 13 Wiring Diagram 15 Explod...

Страница 3: ...s a plastic steam generating cylinder which is to be considered a routinely disposable part to be changed at regular maintenance intervals at the user s expense This steam generating cylinder is not covered by this Warranty If after the installation of your 6000 humidifier you feel the steam generating cylinder is not operating normally you should contact TRION HERRMIDIFIER with an explanation of ...

Страница 4: ...e rate of change of amp draw to a time cycle If the water in the cylinder is mineral laden and hence very conductive a drain cycle will be initiated After the drain cycle and or the time cycle is completed the unit will refill and start the process over These cycles will repeat until The call for humidity is satisfied The cylinder is used up A fault condition occurs On initial start up if the wate...

Страница 5: ...an 100 micromho is not recommended Typically 500 2000 hours of cylinder operation can be obtained Your actual cylinder life may be higher or lower depending on the exact composition of your water supply HERRMIDIFIER POWER CYLINDER FULL AND SERVICE INDICATOR LIGHTS INTERNAL CIRCUIT BREAKER ON OFF DRAIN SWITCH COVER INTERLOCK SWITCH PREVENTS UNIT OPERATION WITH COVER OFF FILL SYSTEM INTEGRAL 1 AIR G...

Страница 6: ...g bolts 1 4 and secure all four bolts Be sure the unit is level and mounted directly to the wall to wood studs at least 2 thick or equivalent Operating weight 35 lbs Figure 2 WARNING Do not mount any controls inside the unit or tap power from any location in the unit except as stated in these instructions Do not place objects near the cabinet Do not attach to dry wall without studs At least one 5 ...

Страница 7: ...3 DRAIN LINE TO BE 1 MIN I D TERMINATING AT THE UNIT WITH 6 OF 1 1 4 I D VERTICAL PLUMBING THIS ALLOWS AN AIR GAP BETWEEN THE 1 O D DRAIN TUBE FROM THE UNIT AND THE DRAIN UNIT HOUSING BOTTOM COVER FILL CONNECTION 3 4 I D 1 MAX O D FLEXIBLE DRAIN HOSE 1 4 O D COPPER OR POLY TUBE WATER FILL LINE DRAIN RESERVOIR 1 1 4 I D COPPER OR PVC DRAIN PIPE 1 I D COPPER OR PVC DRAIN PIPE Steam Distribution The ...

Страница 8: ...data plate maximum and the fill valve de energizes NOTE If upon initial start up of this humidifier the cylinder is slow in heating and or the service light continues to come on drain the cylinder to 1 4 full Turn off power at break er obtain some Alka Seltzer tablets and crumble 1 2 of one tablet Alka Seltzer into the grey fill tee Change the middle blue dial on the left side of the circuit board...

Страница 9: ...ed by _____________________________________________ ____________________________________________ Humidifier Installer Company Checklist completion date DRAIN RESERVOIR BALANCE OF DRAIN LINE TO BE 1 MIN I D DRAIN WATER TEMPERATURE IS SUITABLE FOR PLUMBING 3 4 MIN I D 1 MAX O D FLEXIBLE DRAIN CONNECTION 6 MIN LENGTH OF 1 1 4 MIN I D VERTICAL COPPER LINE IF PVC IS USED ADD DRAIN TEMPERING DURING FILL...

Страница 10: ...e cylinder 1 Drain cylinder completely using the on off drain switch 2 Turn off power to the unit at the external disconnect Disconnect electrode power wires 38 39 and cylinder full electrode wire 29 from the cylinder These connections are 1 4 quick connects See Figure 6B 6C 6D 3 Disconnect 1 hose at top of cylinder 4 Remove cylinder clean out the drain cup and insert the new Figure 6A Figure 6C c...

Страница 11: ... at the factory and should not be adjusted beyond the guidelines set in this troubleshooting guide without first consulting a factory representative The following information is for your help and reference If you still experience difficulty after trying these remedies contact your TRION HERRMIDIFIER representative WARNING The Herrtronic 6000 Series Electronic Steam Humidifier cabinet was designed ...

Страница 12: ...itching between fill and cylinder full modes This alarm indicates a need to change the cylinder that the water supply is low in conductivity or that a foaming condi tion exists End of cylinder life Cylinder life is typically between 500 and 2000 hours depending on incoming water supply For emergency use you may restart the humidifier with the capacity setpoint R39 at a lower level to allow operati...

Страница 13: ...e that when it activates it drains freely Clean if necessary Replace valve if defective Check water supply If it is softened increase the drain threshold pot adj R18 up to 92 at 3 68VDC See Figure 7 page 11 Use high conductivity settings if water supply is very hard 750 micromho Unit filling slower or at the same rate as the water is boiling causing over concentration and foaming Check restriction...

Страница 14: ...ing off causing over concentration and foaming Fill rate must be increased Open metering valve If the fill valve is already fully open get a water analysis and consult the factory Cylinder fills and overflows Check cylinder wiring See Figures 6A 6D page 10 Check wiring of cylinder full interface If more than 1 9 mA AC is passing between the cylinder full electrode and interface termi nal 1 and whe...

Страница 15: ...120V BLK RED CYLINDER FULL ELECTRODE 19 WHT BLK 8 29 1 4 ORG 3 2 3 240V 240V 32 BLK 40 BLK 35 24 RET 22 WHT POWER TERMINAL BLOCK GRN BLK BLK GND L1 L2 TRANSFORMER BLK 120V 32 BLK BLK 31 24 VAC BLK 23 15 RED FILL VALVE DRAIN VALVE ORG BLK 12 ORG 5 6 BLK 15 9 4 5 BLUE BLK SWITCH 3 1 2 24 10 25 RED WHT 12 22 21 ORG WHT 20 6 WHT WHT SERVICE LIGHT 28 11 7 DOOR INTERLOCK RED WHT RED BLUE 27 HUMIDISTAT 2...

Страница 16: ...1415 GT 262 DRAIN SUB ASSEMBLY EST 1533 3 EST 207 GT 262 GT 122 GT 120 1095 EST 1012 4060 EST 1513 GT 116 GT 153 EST 1415 GT 116 FILL SUB ASSEMBLY EST 1522A GT 196 KIT EST 1136 1860 EST 177 EST 1143 EST 1141 EST 1142 8260R EST 1407 EST 1519 1845 EST 353 EST 1001B EST 353 EST 353 EST 207 EST 1405 EST 105A EST 003PA EST 1409 EST 1530 EST 1512 EST 1514 EST 1409 121800 004 EST 1517 1 120V EST 1518 1 2...

Страница 17: ...1225 KIT Drain Reservoir Kit EST 1405 Timer Relay EST 1407 Knob EST 1409 Universal Bushing EST 1415 Tubing EST 1501 Steam Manifold EST 1512 Transformer 120 240 to 24 VAC EST 1513 Distribution Louver EST 1514 Relay 2 pole 20 A EST 1516 Steam Hose EST 1517 1 Fan 120V EST 1518 1 Fan 240V EST 1519 Circuit Breaker 2A EST 1522A Fill Assembly EST 1530 Terminal Block EST 1533 3 Drain Valve Kit EST 1542 Po...

Страница 18: ... 2018 TRION All Rights Reserved TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com Form No OM 273 Rev 01 18 ...

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