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Herrtronic

Model 6000

I n s t a l l a t i o n , O p e r a t i o n , & M a i n t e n a n c e M a n u a l

www.trioniaq.com

Test Point #1:

Provides exact reading of drain threshold setting.

Test Point #2:

Provides circuit board reference voltage. Should always

read 4 VDC +/-2%.

Test Point #3:

Provides actual percentage of output. For example, a unit

running at 80% of maximum output would have a Test Point #3

to ground reading of 3.2 VDC.

Maximum Capacity Setpoint

The potentiometer labeled “R39” located in the top left-hand

corner of the board allows adjustment of the unit’s capacity in

the range of 50-100% of maximum.

Circuit Board Settings

Models

Time Cycle

R23

Low Drain

Setting, R18

Capacity,

R39

Standard Settings

All

60 sec

90% at 3.6V

100% at 4V

High Conductivity Settings (> 1000 micromho)

All

84 sec

93% at 3.72V 90% at 3.6V

Softened Water Settings (750-1000 micromho)

All

60 sec

92% at 3.68V 95% at 3.8V

Low Conductivity Settings (<100 micromho)

All

60 sec

85% at 3.4V

100% at 4V

SECTION V TROUBLESHOOTING GUIDE

All Herrtronic 6000 Series Humidifiers are manufactured under

strict quality control and are subjected to a complete operational

test before shipment. All circuit board adjustments are made at

the factory and should not be adjusted beyond the guidelines

set in this troubleshooting guide without first consulting a factory

representative. The following information is for your help and

reference. If you still experience difficulty after trying these

remedies, contact your TRION/HERRMIDIFIER representative.

WARNING!

The Herrtronic 6000 Series Electronic Steam Humidifier

cabinet was designed to house and shield the

components from outside interference. Absolutely

NO other components may be mounted inside or be

electrically tapped into the humidifier without TRION/

HERRMIDIFIER’s express written permission. Failure to

heed this warning will void your warranty.

TEST POINTS

Each circuit board (See Figure 7) features three test points to

aid in the troubleshooting process. Each of these test points

works on a 0-4 VDC scale. “0 VDC” = 0%. “4 VDC” = 100%.

All readings are between the test point and ground (Molex J1,

terminal 11 [far right of molex connector, wire #11).

TP3

TP1
TP2

CAP

ADJ

R18

R23

SEC

PROP

DISPLAY

CR17

CR18

Test point #2

(Equilibrium voltage reading)

Test point #1

(Drain threshold reading)

Capacity adjustment R39

CR17 LED - overamp

condition indicator if

illuminated

CR18 diode drain

tempering socket

J1 Connector

Cycle timer R23

(30-180%)

Low drain

threshold R18

(50-100%)

R4 Capacity

resistor socket

(Output capacity)

Test point #3

Figure 7

Содержание Herrmidifier Herrtronic 6000 Series

Страница 1: ...T R I O N w w w t r i o n i a q c o m Herrtronic 6000 Series Electrode Steam Humidifiers READ AND SAVE THESE INSTRUCTIONS ...

Страница 2: ...Engineering Application 6 SECTION III INSTALLATION INSTRUCTIONS Mounting 6 Plumbing 7 Steam Distribution 7 Wiring 7 Supply Power 7 Control Circuit Connections 8 SECTION IV OPERATING INSTRUCTIONS Start up Instructions 8 Checklist 9 Maintenance 10 SECTION V TROUBLESHOOTING GUIDE Board Test Points 11 Unit Detected Faults Red Service Light On 12 Non fault Activated Problems 13 Wiring Diagram 15 Explod...

Страница 3: ...s a plastic steam generating cylinder which is to be considered a routinely disposable part to be changed at regular maintenance intervals at the user s expense This steam generating cylinder is not covered by this Warranty If after the installation of your 6000 humidifier you feel the steam generating cylinder is not operating normally you should contact TRION HERRMIDIFIER with an explanation of ...

Страница 4: ...e rate of change of amp draw to a time cycle If the water in the cylinder is mineral laden and hence very conductive a drain cycle will be initiated After the drain cycle and or the time cycle is completed the unit will refill and start the process over These cycles will repeat until The call for humidity is satisfied The cylinder is used up A fault condition occurs On initial start up if the wate...

Страница 5: ...an 100 micromho is not recommended Typically 500 2000 hours of cylinder operation can be obtained Your actual cylinder life may be higher or lower depending on the exact composition of your water supply HERRMIDIFIER POWER CYLINDER FULL AND SERVICE INDICATOR LIGHTS INTERNAL CIRCUIT BREAKER ON OFF DRAIN SWITCH COVER INTERLOCK SWITCH PREVENTS UNIT OPERATION WITH COVER OFF FILL SYSTEM INTEGRAL 1 AIR G...

Страница 6: ...g bolts 1 4 and secure all four bolts Be sure the unit is level and mounted directly to the wall to wood studs at least 2 thick or equivalent Operating weight 35 lbs Figure 2 WARNING Do not mount any controls inside the unit or tap power from any location in the unit except as stated in these instructions Do not place objects near the cabinet Do not attach to dry wall without studs At least one 5 ...

Страница 7: ...3 DRAIN LINE TO BE 1 MIN I D TERMINATING AT THE UNIT WITH 6 OF 1 1 4 I D VERTICAL PLUMBING THIS ALLOWS AN AIR GAP BETWEEN THE 1 O D DRAIN TUBE FROM THE UNIT AND THE DRAIN UNIT HOUSING BOTTOM COVER FILL CONNECTION 3 4 I D 1 MAX O D FLEXIBLE DRAIN HOSE 1 4 O D COPPER OR POLY TUBE WATER FILL LINE DRAIN RESERVOIR 1 1 4 I D COPPER OR PVC DRAIN PIPE 1 I D COPPER OR PVC DRAIN PIPE Steam Distribution The ...

Страница 8: ...data plate maximum and the fill valve de energizes NOTE If upon initial start up of this humidifier the cylinder is slow in heating and or the service light continues to come on drain the cylinder to 1 4 full Turn off power at break er obtain some Alka Seltzer tablets and crumble 1 2 of one tablet Alka Seltzer into the grey fill tee Change the middle blue dial on the left side of the circuit board...

Страница 9: ...ed by _____________________________________________ ____________________________________________ Humidifier Installer Company Checklist completion date DRAIN RESERVOIR BALANCE OF DRAIN LINE TO BE 1 MIN I D DRAIN WATER TEMPERATURE IS SUITABLE FOR PLUMBING 3 4 MIN I D 1 MAX O D FLEXIBLE DRAIN CONNECTION 6 MIN LENGTH OF 1 1 4 MIN I D VERTICAL COPPER LINE IF PVC IS USED ADD DRAIN TEMPERING DURING FILL...

Страница 10: ...e cylinder 1 Drain cylinder completely using the on off drain switch 2 Turn off power to the unit at the external disconnect Disconnect electrode power wires 38 39 and cylinder full electrode wire 29 from the cylinder These connections are 1 4 quick connects See Figure 6B 6C 6D 3 Disconnect 1 hose at top of cylinder 4 Remove cylinder clean out the drain cup and insert the new Figure 6A Figure 6C c...

Страница 11: ... at the factory and should not be adjusted beyond the guidelines set in this troubleshooting guide without first consulting a factory representative The following information is for your help and reference If you still experience difficulty after trying these remedies contact your TRION HERRMIDIFIER representative WARNING The Herrtronic 6000 Series Electronic Steam Humidifier cabinet was designed ...

Страница 12: ...itching between fill and cylinder full modes This alarm indicates a need to change the cylinder that the water supply is low in conductivity or that a foaming condi tion exists End of cylinder life Cylinder life is typically between 500 and 2000 hours depending on incoming water supply For emergency use you may restart the humidifier with the capacity setpoint R39 at a lower level to allow operati...

Страница 13: ...e that when it activates it drains freely Clean if necessary Replace valve if defective Check water supply If it is softened increase the drain threshold pot adj R18 up to 92 at 3 68VDC See Figure 7 page 11 Use high conductivity settings if water supply is very hard 750 micromho Unit filling slower or at the same rate as the water is boiling causing over concentration and foaming Check restriction...

Страница 14: ...ing off causing over concentration and foaming Fill rate must be increased Open metering valve If the fill valve is already fully open get a water analysis and consult the factory Cylinder fills and overflows Check cylinder wiring See Figures 6A 6D page 10 Check wiring of cylinder full interface If more than 1 9 mA AC is passing between the cylinder full electrode and interface termi nal 1 and whe...

Страница 15: ...120V BLK RED CYLINDER FULL ELECTRODE 19 WHT BLK 8 29 1 4 ORG 3 2 3 240V 240V 32 BLK 40 BLK 35 24 RET 22 WHT POWER TERMINAL BLOCK GRN BLK BLK GND L1 L2 TRANSFORMER BLK 120V 32 BLK BLK 31 24 VAC BLK 23 15 RED FILL VALVE DRAIN VALVE ORG BLK 12 ORG 5 6 BLK 15 9 4 5 BLUE BLK SWITCH 3 1 2 24 10 25 RED WHT 12 22 21 ORG WHT 20 6 WHT WHT SERVICE LIGHT 28 11 7 DOOR INTERLOCK RED WHT RED BLUE 27 HUMIDISTAT 2...

Страница 16: ...1415 GT 262 DRAIN SUB ASSEMBLY EST 1533 3 EST 207 GT 262 GT 122 GT 120 1095 EST 1012 4060 EST 1513 GT 116 GT 153 EST 1415 GT 116 FILL SUB ASSEMBLY EST 1522A GT 196 KIT EST 1136 1860 EST 177 EST 1143 EST 1141 EST 1142 8260R EST 1407 EST 1519 1845 EST 353 EST 1001B EST 353 EST 353 EST 207 EST 1405 EST 105A EST 003PA EST 1409 EST 1530 EST 1512 EST 1514 EST 1409 121800 004 EST 1517 1 120V EST 1518 1 2...

Страница 17: ...1225 KIT Drain Reservoir Kit EST 1405 Timer Relay EST 1407 Knob EST 1409 Universal Bushing EST 1415 Tubing EST 1501 Steam Manifold EST 1512 Transformer 120 240 to 24 VAC EST 1513 Distribution Louver EST 1514 Relay 2 pole 20 A EST 1516 Steam Hose EST 1517 1 Fan 120V EST 1518 1 Fan 240V EST 1519 Circuit Breaker 2A EST 1522A Fill Assembly EST 1530 Terminal Block EST 1533 3 Drain Valve Kit EST 1542 Po...

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