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ATS Series

11

I n s t a l l a t i o n ,   O p e r a t i o n ,   a n d   S e r v i c e   M a n u a l

Turn off and lock out the power to the ATS Control 

System and associated systems. The fire suppression 

system shall not be rendered inoperable during the 

cleaning process.

Care shall be taken not to apply cleaning chemicals 

on fusible links or other detection devices of the 

automatic extinguishing system.

When cleaning procedures are completed all access 

panels, doors, and cover plates shall be replaced.  Dampers 

and diffusers shall be positioned for proper airflow.

Water Wash Manifolds

The water wash spray pattern should be checked on 

each nozzle every 4 to 6 months to ensure that a full 

spray pattern is developed. Distorted patterns are 

usually caused by dirt in the nozzle orifice, which can 

be cleaned by inserting a small gage, soft copper wire 

into  the  orifice.  If  any  one  manifold  contains  several 

nozzles that are restricted, the drain plug at the idler 

end of the manifold should be removed, after the 

nozzles have been cleaned, then the manifold flushed 

with clean water. The main supply line strainer and the 

strainer in the detergent system should be checked 

and cleaned. Check the wash manifold drive belt and 

linkage connections and replace or tighten as required.

Power Supplies and Control

Examine the electrical components located inside 

the control enclosure every 12 months for any 

accumulated dirt or dust.

Exhaust Fan Bearings

Grease the two exhaust fan bearings at the grease 

fitting provided every 4 to 6 months with Shell Alvania 

#2, Texaco Multifac #2 or Mobilux #2. At this time, 

examine the exhaust fan for any accumulated dirt and 

clean as required.

Troubleshooting

WARNING

EXERCISE THE USUAL PRECAUTIONS 

WHEN WORKING WITH HIGH VOLTAGE.  THE 

MAXIMUM OPERATING OUTPUT FROM THE 

POWER SUPPLY IS 5.5MA (11.0MA WHEN 

CONNECTED IN PARALLEL) AND 15,000VDC.

IF DOOR INTERLOCK SWITCHES ARE 

CLOSED AND CIRCUIT IS ENERGIZED, DO 

NOT TOUCH HIGH VOLTAGE.  WHEN THE 

CIRCUIT IS DE-ENERGIZED, ALWAYS BLEED 

OFF REMAINING STATIC CHARGE WITH 

AN INSULATED HANDLED SCREW DRIVER 

BY SHORTING FROM THE HIGH VOLTAGE 

CONNECTION TO THE FRAME OF THE 

COLLECTING CELL.

WARNING: RISK OF ELECTRICAL SHOCK

THE SERVICING INSTRUCTIONS ARE FOR 

USE BY QUALIFIED PERSONNEL ONLY. TO 

REDUCE THE RISK OF ELECTRIC SHOCK, 

DO NOT PERFORM ANY SERVICING 

OTHER THAN THAT CONTAINED IN THE 

SERVICE INSTRUCTIONS UNLESS YOU ARE 

QUALIFIED TO DO SO.

Introduction

This section on trouble shooting provides a description 

of potential malfunctions, their cause, location and cor-

rection.  A Trouble Reference Chart listing the most prob-

able causes and corrections follows the general text.

Indicating lights are installed in the face panel of the 

control to monitor the electrical operation of each 

power supply and the ionizing-collecting cells they 

energize. The quantity of power supplies per unit is 

dependent upon unit size with at least one supply to 

each cell tier. You should have a volt-meter with a 

20KVDC high voltage probe.

Secondary Voltage (13KV)

The most common outage is a short in the high 

voltage circuit and is best located through the process 

WARNING

DO NOT USE HIGH PRESSURE CLEANING 

EQUIPMENT TO  CLEAN CELLS.  THE 

EXCESSIVE HEAT AND PRESSURE WILL 

CAUSE THE PLATES TO WARP AND IN TURN 

POSSIBLY CAUSE EXCESSIVE ARCING.

Содержание Air Boss ATS Series

Страница 1: ...T R I O N w w w t r i o n i a q c o m Air Boss ATS Series Electrostatic Precipitators Commercial Industrial Applications READ AND SAVE THESE INSTRUCTIONS ...

Страница 2: ...tion 2 Operation 5 Initial Startup 8 Routine Maintenance 10 Preventative Maintenance 10 Troubleshooting 11 Troubleshooting Chart 13 Spare Parts 14 SAFETY NOTE Factory designed access to all electrically charged high voltage components contain electrical interlocks for the safety of operating personnel Any additional access that may be provided in the system where there is access to high voltage mu...

Страница 3: ...ments Condensation freezing and elevated temperatures must be considered CAUTION In addition to the previous space requirements installation of the Model ATS in NFPA applications shall have a clearance of at least 18 inches to a combustible material 3 inches to limited combustible material and 0 inches to noncombustible material Any reduction in clearance or exceptions must be in compliance with N...

Страница 4: ...TE LOCAL CODES High Voltage Wiring The high voltage wiring requires connecting the power supplies to the ionizing collecting cells located in the electronic air cleaner section cabinet On multicell units the wiring between the cells within a tier is automatically made with intercell spring contacts Two high voltage wires must be connected to each tier of cells in the ATS one for the ionizers and o...

Страница 5: ...eriodicalmanualfillingofthedetergenttank and to gain access to the pump and motor assembly After positioning the unit must be secured in place The Detergent System should not be installed more than 30ft below the ATS System Local disconnect is recommended for detergent tank motor Note TRION Tridex Detergent is specially formulated for use with TRION electronic air cleaners Use of other cleaners an...

Страница 6: ...matter from the air The modular sections can be built in several widths and heights to accommodate different air flow requirements Refer to the System Outline drawing for information on the specific system design for this project The first section the prefilter is primarily designed for capturing relatively large liquid particulate The second section houses an electronic air cleaner technically kn...

Страница 7: ...panels have become saturated or fully loaded they may be replaced with new or reactivated carbon The fifth section the Exhaust Fan Motor has been sized to handle the air flow requirements for the systems and the adjoining ducting Fire Suppression System OPTIONAL When the fire suppression system has been specified to be factory furnished it consists of strategically located chemical spray nozzles D...

Страница 8: ...ve fire suppression capabilities Some contaminate is harder to remove and may require a stronger detergent solution Average settings have been factory set Best possible settings for any given installation however are determined through experience Visually examine the collecting elements after the first few washings Control System The control system is custom configured to support the ATS System de...

Страница 9: ...ieces of foreign material are lodged between the plates Also verify that the cells are properly installed in the cabinet with the spiked ionizing blades located on the air entering side Follow the air flow directional arrows Check that the high voltage wiring is connected to the proper terminals both at the ionizing collecting cells and on the power supplies Be sure that the drain lines from the d...

Страница 10: ...n In 24 hour format LCD screen shall indicate 0 00 23 59 Programming the Timer 1 Press TIMER key LCD screen shall show 1ON 2 Press DAY key to select any of the 15 combinations of daily programs to your application demand Continuing to press DAY key will cause the LCD screen to alternate among 15 combinations 3 Press HOUR and MIN respectively to set desired hour and minute for 1ON 4 After finished ...

Страница 11: ...ervoir level should be checked on a routine basis a minimum tank level established Never let the tank run dry which will damage the pump The inside of the tank should be kept clean free from dirt and foreign objects The detergent as supplied by TRION is formulated specifically for electronic air cleaners and should not be diluted when using a pre mix solution For a concentrated mix dilution will b...

Страница 12: ...ell Alvania 2 Texaco Multifac 2 or Mobilux 2 At this time examine the exhaust fan for any accumulated dirt and clean as required Troubleshooting WARNING EXERCISE THE USUAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE THE MAXIMUM OPERATING OUTPUT FROM THE POWER SUPPLY IS 5 5MA 11 0MA WHEN CONNECTED IN PARALLEL AND 15 000VDC IF DOOR INTERLOCK SWITCHES ARE CLOSED AND CIRCUIT IS ENERGIZED DO NOT TOUCH H...

Страница 13: ...to a single cell or ionizing or collector section of a given cell as follows First determine if the short is in the ionizing section or the collecting section by connecting each high voltage lead to its respective section one at a time and energizing the power pack The lead not connected must be supported away from any point of contact The short symptoms will still exist for the section in which t...

Страница 14: ...switch Extremely dirty insulators Clean Cracked insulators Replace Foreign object between plates Remove Bent or warped plates Repair or replace cell Leads grounded short circuit Replace Indicating light flickering Reversed high voltage leads Reconnect leads Poor filtration Loose or defective intercell connection on multicell units Tighten or replace Foreign object adrift in ionizer or plate sectio...

Страница 15: ...llation For specific recommendations consult the TRION factory or nearest Sales Office Consideration however should be given to stocking the following components Description Quantity Complete Power Supply 1ea Power Supply Indicating Light 1ea Ionizing Collect Cell Insulator 6ea TRION Detergent 55gal Part numbers are not listed as they are subject to change Always state Unit Model and Serial Number...

Страница 16: ...TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com TRION 2017 All Rights Reserved Form No 147207 001 Rev 09 17 ...

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