Trinity 620005 Скачать руководство пользователя страница 5

 

 

TrinityHighway.com

  

Revision F November 2021 

 

 

 

 

 

Limitations and Warnings 

Trinity Highway, in compliance with NCHRP Report 350 
and MASH, contracts with ISO 17025 A2LA accredited 
testing  laboratories  to  perform  crash  tests,  evaluate 
tests, and submit the test results to the FHWA for review. 

CASS

®

 S3 has been deemed eligible by FHWA as meeting the 

requirements  and  guidelines  of  NCHRP  Report  350  and 
MASH, Test Level 3 (“TL-3”) and Test Level 4 (“TL-4"). These 
tests  typically  evaluate  product  performance  defined  by   
NCHRP Report 350 and MASH involving a range of vehicles 
on roadways, NCHRP Report 350 and approximately 1,100kg 
[2,420 lb.] for MASH) and full size pickup trucks   (approximately 
2,000 kg  [4,400 lb.] for NCHRP Report 350 and approximately 
2,270 kg [5,000 lb] for MASH) at 100 kph [62 mph]. For TL-4, 
the  vehicle  is  single-unit  van  truck,  approximately  8,000  kg 
[18,000 lb.] for NCHRP Report 350 and approximately 10,000 
kg [22,000 lb] for MASH. The speed and angle for NCHRP 
Report 350 is at approximately 80 kph [45 mph]/15 degrees 
and 90 kph [56 mph]/15 degrees for MASH. 

CASS

®

 

S3 is tested pursuant to the test matrix criteria 

of MASH as designated by AASHTO and FHWA and 
NCHRP  Report  350  as  designated  by  FHWA.  The 
FHWA  AASHTO  tests  are  not  intended  to  represent 
the performance of systems when impacted by every 
vehicle type or in every impact condition existing on 
the roadway. Every departure from the roadway is a 
unique event. 

Trinity  Highway  expressly  disclaims  any  warranty or 
liability  for  injury  or  damage  to  persons  or  property 
resulting  from  any  impact,  collision  or  harmful  contact 
with  its  products,  other  vehicles,  or  nearby  hazards  or 
objects by any vehicle, object or person, whether or not 
the products were assembled in consultation with Trinity 
Highway or by third parties. 

CASS

®

 S3 is intended to be assembled, delineated, and 

maintained within specific state and federal guidelines. It 
is important for the state/specifying agency the use of a 
highway  product  to select  the  most  appropriate  product 
configuration for site specifications. 

The  state/specifying  agency’s  careful  evaluation  of 
the  site  layout,  vehicle  population  type  and  speed, 
traffic  direction,  and  visibility  are  some  of  the 
elements that require evaluation in the selection of a 
highway product. For example, curbs could cause an 
untested effect on an impacting vehicle.

 

After  an  impact  with  the  system,  all  debris  must  be 
removed  from  the  area  immediately  in  compliance  with 
the most applicable agency policy. The specified 

CASS

®

 

S3 must be evaluated and restored to its original specified 
condition  or  replaced  as  the  state/specifying  agency 
determines/requires,  as  soon  as  possible.  Product 
selection, approval, proper installation, and maintenance 
of  any  highway  product  is  the  sole  responsibility  of  the 
state/specifying agency.

 

 

 
 
 
 
Safety  Alert  Symbols  appear throughout this manual 
and  indicate  Danger,  Warning,  Caution  or  Important 
statements. Failure to read and follow these warnings  
could  result in serious injury or death in the event of 
a vehicle impact with the system. 

WARNING:    Do  not  assemble,  maintain,  or  repair 

CASS

®

 S3 until you have read this manual thoroughly 

and completely understand it. Ensure that all Danger, 
Warning,   Caution, and Important statements  within 
the manual are completely followed.  Please call Trinity 
Highway at (888) 356-2363 if you have any questions 
about instructions in this manual. 

WARNING:  Safety  measures 

incorporating 

appropriate  traffic  control  devices    and  personal 
protective  equipment ("PPE") specified  by 

the 

state/specifying agency  must be used   to  protect  all 
personnel  while at  the  assembly,  maintenance,  or 
repair site.   

WARNING:  Ensure  the  assembly  site  meets  all 
appropriate  Manual  on  Uniform  Traffic  Control 
Devices (“MUTCD”) and local  standards. 

WARNING:   

Only  Trinity  Highway  parts  that  are 

specified  herein  can  be  used  for  assembly, 
maintenance, or repair on CASS

®

 S3. Do not utilize 

or otherwise commingle parts from other systems, 
even  if  those  systems  are  other  Trinity  Highway 
systems.  

Such   configurations have not been tested, 

nor  have  they    been  approved  for  use.  Assembly, 
maintenance  or  repairs  using  unspecified  parts  or 
accessories    is strictly prohibited.   Failure     to follow 
this   warning  could result   in   serious  injury or death   
in    the      event      of  a      vehicle  impact  with  such  an 
UNACCEPTED  system. 

WARNING:  Do NOT modify the 

CASS

®

 S3 in any 

way. 

IMPORTANT: 

Trinity 

Highway 

makes 

no 

recommendation whether use  or  reuse  of any part of 

CASS

®

 S3 is appropriate or acceptable  after  system 

impact. It is the responsibility of the state/specifying 
agency and its engineers to make that determination. 

IMPORTANT:    It  is  the  responsibility  of  the  owner,  
state/specifying  agency  to  inspect 

CASS

®

  S3  after 

assembly  is  complete  to  ensure  the  instructions 
provided in this manual have been strictly followed.

 

 

Danger:

  It is critical that the CASS

®

 S3 posts are 

placed in suitable soil that will allow the system to 
fully perform in accordance with design 
specifications. Should you have any questions 

Содержание 620005

Страница 1: ......

Страница 2: ...SIBLE for the assembly maintenance and repair of the CASS S3 Failure to fulfill these RESPONSIBILITIES with respect to the assembly maintenance and repair of the CASS S3 could result in serious injury...

Страница 3: ...able Barrier Overlap 38 Appendix C Encountering Rock 39 Appendix D Base Plated Post Assembly 40 CASS S3 ACRONYMS AASHTO American Association of State Highway and Transportation Officials CASS S3 The C...

Страница 4: ...CASS S3 assemblies specified by the state specifying agency If you need additional information or have questions about CASS S3 please contact the state specifying agency that has planned and specified...

Страница 5: ...d from the area immediately in compliance with the most applicable agency policy The specified CASS S3 must be evaluated and restored to its original specified condition or replaced as the state speci...

Страница 6: ...iles Failure to follow this warning can result in serious injury or death to the workers and or bystanders Warning When drilling rock it is the responsibility of the installer to consult Occupational...

Страница 7: ...the footing depth is increased by 6 150 mm The footing depths can be increased if the soils do not meet or exceed the NCHRP Report 350 soil conditions Contact Trinity Highway for these designs The Min...

Страница 8: ...ntities All Trinity Part Numbers PN are provided for standard parts only Note The following components are not shown to scale PN 3240G PN 3245G PN 3300G 5 16 Flat Washer F844 5 16 Hex Nut A563 5 8 Fla...

Страница 9: ...3 4 Hex Nut A194 2H Torpedo Cable Splice PN 4199B PN 4211G PN 4225G 3 4 Cable Wedge 3 x 7 5 16 x 1 3 4 Hex Bolt A307 Cable Hook Bolt A307 PN 4779G PN 4902G PN 4903G 3 4 x 4 1 2 Hex Bolt A325 1 Flat Wa...

Страница 10: ...Left 3 4 Cable Field Splice Right PN 5698G PN 5700B Assembled 3 4 Cable Splice 4 Cable Spacer w o Reflector PN 5701B PN 5702B PN 5709B 4 Cable Reflector Spacer Yellow 4 Cable Reflector Spacer White CA...

Страница 11: ...S3 Sleeve Cap Bottom S3 Sleeve Post Cover PN 5840G PN 5850B PN 5851B 5 0 Cable Field Repair Section CASS Cable Pulling Tool Reflector Median LEFT PN 5852B PN 5878B PN 5909G Reflector Roadside RIGHT CA...

Страница 12: ...8 ATR CHSL PT A449 Bearing Angle PN 33903A PN 33908G PN 33909G Driven Terminal Posts w soil Plates S3 Posts 4 7 Terminal Post Sleeve S3 Post CRP Cable Bracket PN 33910G PN 33916B PN 33934A S3 Termina...

Страница 13: ...9 PN 33955G PN 33989A PN 34036G S3 Terminal Post in Sleeve Posts 8 and 9 Driven S3 Terminal Post w Soil Plates Posts 8 9 S3 Post Driven PN 34037A PN 34038G PN 34039G S3 Base Plated Post Post Sleeve Co...

Страница 14: ...akes no recommendation whether use or reuse of any part of the system is appropriate or acceptable following an impact It is the sole responsibility of the local highway authority and its engineers to...

Страница 15: ...ometer Infrared PN 5709B Abrasive Cutoff Blade Saw C Clamps CASS Cable Pulling Tool PN 5850B Locking Pliers Duct tape Pry Bars Line String Plumb Line Straight Edge Level Drift Pin Tape Measure Come al...

Страница 16: ...minimum offset from the bottom of the ditch is 11 3 3 m According to FHWA and AASHTO on side slopes steeper than 1V 10H the cable median barrier including CASS S3 cannot be placed within 1 to 8 0 3m...

Страница 17: ...ency Greater than 1 301 396 m 21 6 4 m post spacing or less as specified by state specifying agency 10 6 3 2 m post spacing or less as specified by state specifying agency Note If any of the post spac...

Страница 18: ...ith the finish grade 4 Place the foundation sleeve in the poured concrete footing Ensure that the sleeve is positioned plumb flush with the top of the footing a minimum of 3 75 mm from the edge of the...

Страница 19: ...post in the sleeve so it rests on the first tab in the sleeve or bottom of the sleeve and the sleeve cover is located at the top of the sleeve 3 The height from the finished grade to the top of the p...

Страница 20: ...in the footing hole ensuring a minimum of 3 75 mm of concrete surrounds the cage on all sides and the cage is approximately 3 75 mm from the top of the footing finished grade Place the Bottom CRP in t...

Страница 21: ...end cap PN 5837B on the bottom of the foundation sleeve PN 33908G to prevent the concrete from coming into the tube Note These sleeves are different than the standard line post sleeves 2 Punch or aug...

Страница 22: ...loping plates of the top and bottom CRP 3 Place a PN 3240G and PN 3245G on each of the bolts 4 Tighten the nuts to a snug position with a minimum of two 2 bolt threads protruding beyond the nut Termin...

Страница 23: ...s can be the same as for precut or can be of greater lengths depending on specification and shop drawing provided for the cable run Complete the following steps for placing the CCT cables Installing t...

Страница 24: ...inal posts 4 9 4 The CRP 3 cable attached to CRP 3 will use the middle two holes holes 5 and 6 for line terminal post 9 holes 7 and 8 on line terminal post 8 and bottom two holes on line terminal post...

Страница 25: ...h left handed threads Place a mark 1 1 2 38 mm from the end of each fitting On one of the threaded end place a turnbuckle PN 5826 Attached the turnbuckle where it is held on the threaded end by only a...

Страница 26: ...the appropriate hex nut in the housing 9 Place the left hand threaded stud PN 3537G for 1 fitting or PN 105204G for 3 4 fitting or right hand threaded stud PN 3536G for 1 fitting or PN 105205G for 3 4...

Страница 27: ...e Trinity Highway Shop Drawings supplied for the project is used to determine what cables need to be used where The cables are identified as top CRP 1 low top CRP 1X high bottom CRP 3 and bottom CRP 2...

Страница 28: ...through the holes on each end of the turnbuckle and the 1 1 2 38 mm mark cannot be seen Tensioning and Tension Meter After all of the cables have been placed in the posts tensioning can take place The...

Страница 29: ...e post to the other during the tensioning process If they will pull the post for the tensioning process Also check the fitting marks at each turnbuckle to make sure no marks are showing 2 The tensioni...

Страница 30: ...UTCD requirements or comply with state specifying agency requirements It is recommended that all of the CRPs be delineated Repairs After an impact the system will require repair Full scale crash testi...

Страница 31: ...and determine what material will be required to make the repairs 2 For the CRPs that have been impacted inspect the top and bottom post for damage Repair and replace any damaged posts See the CASS S3...

Страница 32: ...r damaged during an impact The length of the cable must be 50 0 15 m or longer to make the splice 1 Re cut the ends of the cable to ensure the ends are clean and smooth 2 Refer to the Cable Splices Se...

Страница 33: ...uckle 1 Remove 4 6 1 3 m of cable from the cable run 2 Place a left hand threaded fitting on one end of the cut cable and right hand threaded fitting on the other end of the cut cable 3 Follow the pro...

Страница 34: ...the finished grade p 18 8 Ensure the bent part of the Cable Anchor Bracket at CRP s is up and hooked over the Top CRP s pp 21 22 9 Ensure two 2 1 Hex Nuts have been placed on the ends of the cable fit...

Страница 35: ...a minimum consistof Visual Drive By Inspections Recommended Frequency Monthly Check for damage caused by vehicle impacts Check for damage caused by impacts from snowplow mowing or roadway operations C...

Страница 36: ...4 24 9 45 5500 7 24 4 50 5300 10 23 6 55 5100 13 22 7 60 5000 16 22 2 65 4800 18 21 4 70 4600 21 20 5 75 4500 24 20 0 80 4300 27 19 1 85 4100 29 18 2 90 4000 32 17 8 95 3800 35 16 9 100 3600 38 16 0...

Страница 37: ...Lbf Top __________ Top __________ Top ______________ Low Top __________ Low Top __________ Low Top ______________ High Bottom __________ High Bottom __________ High Bottom ______________ Bottom _____...

Страница 38: ...TrinityHighway com 37 Revision F November 2021 Appendix A Flare Assemblies 30 1 Flare Appendix B Cable Barrier Overlap...

Страница 39: ...TrinityHighway com 38 Revision F November 2021 Appendix B Cable Barrier Overlap...

Страница 40: ...dation tube so the top of the tube will be flush with finished ground C Follow the steps in C and D in Option A above Foundation Tubes with Soil Plates For Foundation with Tubes with Soil Plates remov...

Страница 41: ...e adhesive manufacturer s recommendations 3 Place the rods and adhesive in the holes according to the manufacturer s recommendations Note A 5 8 16 mm mechanical anchor with a pull out strength of 10 0...

Страница 42: ......

Отзывы: