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1235 Hickory Street; Pewaukee, WI 53072 

For Customer Support: 800-558-7008 

Pneumatic High Viscosity Filtration Systems  

 

PN: 61512 February, 2021 REV D 

 

36933 Pneumatic High-Viscosity Filtration Cart System 

36934 Pneumatic High-Viscosity Portable Hand-Held System 

 

Introduction 

Thank- you for purchasing one of our Pneumatic Flirtation Systems. Attempting to filter 

high viscosity oil with a lower viscosity systems result in low viscosity units operating 

primarily in bypass mode where little if any of the high-viscosity oil is filtered. These 

types of units are not designed to work with higher pressures required to push high 

viscosity fluids through the system.  

 

Trico’s Pneumatic High-Viscosity Gear and Lube Oil Filtration Systems are specifically 

designed for high viscosity fluids associated mainly with gear oils and can filter up to 

7500 SUS @ 100°F. (1600cSt @40°C) To ensure that equipment receives the cleanest 

possible oil to increase life expectancy, Trico’s filtration systems provide two-stage 

filtration. Oil flows through the primary particulate filters first before continuing to the 

second set filter elements where additional particulate and water is removed. Filter 

media is designed to be used with 

hydrocarbon-based fluids

 and 

should NOT

 

be used 

with potentially flammable fluids

 such as diesel fuel or alcohols. Before operating this 

equipment, the operator should thoroughly read all instructions before proceeding. 

 

NOTE:

 The Trico High-Viscosity Filtration Systems

 

are self-priming units. Lubrication is 

not provided to the pump gears at the factory before the units are shipped. After 

assembly and before operating for the first time, it is recommended to place a small 

amount of oil that is intended to be pumped into the suction line and allow the fluid to 

enter the pump gears by elevating the suction line higher than the pump head. This 

should also be done whenever the units have been stationary for over a month or has 

been cleaned or serviced. 

Running the pump gears dry will cause premature wear 

and shorten the life of your filtration system.

   

 

WARNING 

Always use safety around electrical equipment, follow instructions to prevent electrical 

shock. Electrical shock may cause death or other serious bodily harm. Although the 

High-Viscosity Filtration Systems are designed with Totally Enclosed, Fan-Cooled 

(TEFC) motors they cannot be submersed into liquids. Use precaution when operating 

in wet environments and do not allow excess fluids to come in contact with electrical 

components. If fluid does come in contact with electrical components immediately 

disconnect the power by removing the electrical plug at the outlet or turn the power off 

at the breaker. 
Do not use with flammable liquids or in areas where there is presence of large amounts 

of flammable fumes. Failure to comply may cause an explosion. Always take 

precautions when working around open fuel sources. 

Содержание 36933

Страница 1: ...1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 Pneumatic High Viscosity Filtration System Instruction Manual P N 61512 02 21 REV D ...

Страница 2: ...this equipment the operator should thoroughly read all instructions before proceeding NOTE The Trico High Viscosity Filtration Systems are self priming units Lubrication is not provided to the pump gears at the factory before the units are shipped After assembly and before operating for the first time it is recommended to place a small amount of oil that is intended to be pumped into the suction l...

Страница 3: ...ia 10 Micron absolute Beta 200 Lower Filters Media 10 Micron Nominal Water Replace Element 40 psi differential Max Viscosity 7500 SUS 1600 cSt Max Flow Rate 3 0 GPM Max Pneumatic Motor Speed 3000 rpm Max Supply Air Pressure 120psi Preset FRL Air Pressure 100psi Pump Relief 105 psi Suction Lift 20 ft Filter Collapse Rating 80 psi differential Maximum Filter Operating Pressure 120 psi 36934 Pneumati...

Страница 4: ...dition and can remain there for indefinite periods without harming the motor By contrast a stalled electric motor without overload protection soon burns out and hydraulic motors will overheat During a stall Trico High Viscosity Pneumatic Filtration system continues to applying torque and resumes rotation only when the stall is overcome by reducing the load Pneumatic Filtration system motor usually...

Страница 5: ...r a month or has been cleaned during maintenance 5 Place suction wand hose into the container or machinery to be emptied and or filtered Ensure that the suction wand hose does not become impeded blocked by internal components within the machinery or container 6 Place the discharge wand hose into another opening in the machinery container or desired clean container if transferring fluids 7 Fill the...

Страница 6: ... to be changed out If filter elements are not changed before the specified pressure the system pressure will continue to increase until the built in pressure relief valve opens The filter heads go into bypass at 43 psi differential and at this point oil is bypassing the filter media and is no longer being filtered The pump has a built in pressure relief at 105psi at the inlet at this point the pum...

Страница 7: ...s of operation use the following formula Minimum minutes Reservoir Gallons x 6 Divide by 3 for Cart Multiply this number by 3 for hand held Min Hours Maximum minutes Minimum minutes x 2 In rare cases or extremely dirty oil additional run time may be needed Filter Element Technical Data Filter element life varies with the true dirt holding capacity of the element under dynamic flow conditions and t...

Страница 8: ... therefore monitoring of the Filtration System with the use of these fluids is highly recommended Failure to identify cavitation will lead to destruction of the pump valves and filter media Phosphate Esters Phosphate Esters are classified as synthetic fluids All Trico particulate and water removal filter medias are compatible with these types of fluids When to Change the Filter and Procedure The f...

Страница 9: ...lter 10 Micron Microglass Spin On Beta 200 Absolute 36973 Particulate Filter 20 Micron Microglass Spin On Beta 200 Absolute 36974 Water Filter 10 Micron Nominal Spin On 36975 Replacement SMALL Filters for 36934 High Viscosity Portable Hand Held Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36976 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36977 ...

Страница 10: ...erances in the sliding and rotating elements Clearances in components are used to establish cleanliness requirements The best source for cleanliness requirements is from the equipment manufacturer In general as the viscosity of the oil increases the cleanliness level decreases Below is a general guideline for cleanliness levels ISO Oil Grade Classification Cleanliness Code R4 R6 R14 32 16 14 11 46...

Страница 11: ...1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 TEMPERATURE VS VISCOSITY ...

Страница 12: ... FRL Remove air line after FRL and check for air flow clear FRL of obstruction Note Air pressure is preset and locked at 100psi tampering with this locked regulator setting will void the warranty Motor Hesitation Fluid Viscosity to high or debris build up within motor Check fluid viscosity Inspect and flush motor with pneumatic flushing solvent Motor will not run or runs at low speed Internal rust...

Страница 13: ...ose From Bypass Valve to Tee Fitting 1 7 21002 1 1 4 Hydraulic Hose From Pump to Bypass Valve 1 Not Shown 22489 1 Hydraulic Hose Set of 2 Stainless Steel Wands 1 Replacement LARGE Filters for 36933 High Viscosity Filtration Cart Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36972 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36973 Particulate Filt...

Страница 14: ... Micron Nominal Spin On 1 Not Shown 21008 3 4 ID Hydraulic Hose Intake Side 72 Length 1 Not Shown 21004 1 ID Hydraulic Hose Discharge Side 72 Length 1 Replacement SMALL Filters for 36934 High Viscosity Portable Hand Held Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36976 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36977 Water Filter 10 Micron N...

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