background image

 

 

1235 Hickory Street; Pewaukee, WI 53072 

For Customer Support: 800-558-7008 

18. Remove the suction and discharge wands/hoses and place one into each ring 

located on the side of the cart. Place the wand/hose tip into the tray to catch any 

remaining fluid. An absorbent pad can be placed into the tray to absorb any fluid 

remaining in the wands/hoses. Otherwise disconnect the wands/hoses and store. 

 

Filter Selection and Run Time 

Filter selection

 is determined by what cleanliness level is recommended for your oil. 

The selection of the appropriate cleanliness level should be based on the operational 

and environmental conditions as well as recommended manufacture specifications. 

Consult your equipment manufacture whenever possible. A guideline of gear oil 

cleanliness is included in the next section.  
Start with a larger filter and work your way down. A common mistake is over-filtering 

contaminated oils. The finer the filter, the more frequent the replacement of the element 

will be required. Generally speaking as the oil viscosity increases the filter size should 

get larger because cleanliness levels are less. 

Run time

 is determined when the filtration unit is used in a kidney loop filtration and 

works best when oil is filtered six to ten turns of the reservoir volume. To calculate the 

minimum hours of operation use the following formula: 
Minimum minutes = Reservoir Gallons x 6 (Divide by 3 for Cart) 

*Multiply this number by 3 for hand held Min Hours 
Maximum minutes = Minimum minutes x 2 
In rare cases, or extremely dirty oil, additional run time may be needed. 

 

Filter Element Technical Data 

Filter element life varies with the true dirt holding capacity of the element under dynamic 

flow conditions and the amount of contamination introduced into the Filtration System. 

Choosing the right media for the correct application is determined by the rate of 

ingestion with the desired ISO cleanliness level. The amount of dirt can vary from day to 

day and hour to hour, making it difficult to predict when an element will become fully 

loaded. Increasing the rate of fluid flow increases the ability of the filter to trap particles. 

The effectiveness of the filter elements should be determined by contamination 

monitoring. Our oil analysis laboratory has a wide range of oil analysis capabilities to 

help determine and trend fluid conditions.  

 

High Water Content Fluids 

High water content fluids consist of either water and soluble mineral based oil, or water 

and soluble synthetic oil. The oil proportion is usually 5% but may vary from 2% to 10%. 

All Trico particulate filter medias are compatible with these types of fluids and should be 

used in leu of the Trico water removal filters. However, the high specific gravity and low 

vapor pressure of these fluids can create a potential for severe cavitation; therefore, 

Содержание 36933

Страница 1: ...1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 Pneumatic High Viscosity Filtration System Instruction Manual P N 61512 02 21 REV D ...

Страница 2: ...this equipment the operator should thoroughly read all instructions before proceeding NOTE The Trico High Viscosity Filtration Systems are self priming units Lubrication is not provided to the pump gears at the factory before the units are shipped After assembly and before operating for the first time it is recommended to place a small amount of oil that is intended to be pumped into the suction l...

Страница 3: ...ia 10 Micron absolute Beta 200 Lower Filters Media 10 Micron Nominal Water Replace Element 40 psi differential Max Viscosity 7500 SUS 1600 cSt Max Flow Rate 3 0 GPM Max Pneumatic Motor Speed 3000 rpm Max Supply Air Pressure 120psi Preset FRL Air Pressure 100psi Pump Relief 105 psi Suction Lift 20 ft Filter Collapse Rating 80 psi differential Maximum Filter Operating Pressure 120 psi 36934 Pneumati...

Страница 4: ...dition and can remain there for indefinite periods without harming the motor By contrast a stalled electric motor without overload protection soon burns out and hydraulic motors will overheat During a stall Trico High Viscosity Pneumatic Filtration system continues to applying torque and resumes rotation only when the stall is overcome by reducing the load Pneumatic Filtration system motor usually...

Страница 5: ...r a month or has been cleaned during maintenance 5 Place suction wand hose into the container or machinery to be emptied and or filtered Ensure that the suction wand hose does not become impeded blocked by internal components within the machinery or container 6 Place the discharge wand hose into another opening in the machinery container or desired clean container if transferring fluids 7 Fill the...

Страница 6: ... to be changed out If filter elements are not changed before the specified pressure the system pressure will continue to increase until the built in pressure relief valve opens The filter heads go into bypass at 43 psi differential and at this point oil is bypassing the filter media and is no longer being filtered The pump has a built in pressure relief at 105psi at the inlet at this point the pum...

Страница 7: ...s of operation use the following formula Minimum minutes Reservoir Gallons x 6 Divide by 3 for Cart Multiply this number by 3 for hand held Min Hours Maximum minutes Minimum minutes x 2 In rare cases or extremely dirty oil additional run time may be needed Filter Element Technical Data Filter element life varies with the true dirt holding capacity of the element under dynamic flow conditions and t...

Страница 8: ... therefore monitoring of the Filtration System with the use of these fluids is highly recommended Failure to identify cavitation will lead to destruction of the pump valves and filter media Phosphate Esters Phosphate Esters are classified as synthetic fluids All Trico particulate and water removal filter medias are compatible with these types of fluids When to Change the Filter and Procedure The f...

Страница 9: ...lter 10 Micron Microglass Spin On Beta 200 Absolute 36973 Particulate Filter 20 Micron Microglass Spin On Beta 200 Absolute 36974 Water Filter 10 Micron Nominal Spin On 36975 Replacement SMALL Filters for 36934 High Viscosity Portable Hand Held Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36976 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36977 ...

Страница 10: ...erances in the sliding and rotating elements Clearances in components are used to establish cleanliness requirements The best source for cleanliness requirements is from the equipment manufacturer In general as the viscosity of the oil increases the cleanliness level decreases Below is a general guideline for cleanliness levels ISO Oil Grade Classification Cleanliness Code R4 R6 R14 32 16 14 11 46...

Страница 11: ...1235 Hickory Street Pewaukee WI 53072 For Customer Support 800 558 7008 TEMPERATURE VS VISCOSITY ...

Страница 12: ... FRL Remove air line after FRL and check for air flow clear FRL of obstruction Note Air pressure is preset and locked at 100psi tampering with this locked regulator setting will void the warranty Motor Hesitation Fluid Viscosity to high or debris build up within motor Check fluid viscosity Inspect and flush motor with pneumatic flushing solvent Motor will not run or runs at low speed Internal rust...

Страница 13: ...ose From Bypass Valve to Tee Fitting 1 7 21002 1 1 4 Hydraulic Hose From Pump to Bypass Valve 1 Not Shown 22489 1 Hydraulic Hose Set of 2 Stainless Steel Wands 1 Replacement LARGE Filters for 36933 High Viscosity Filtration Cart Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36972 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36973 Particulate Filt...

Страница 14: ... Micron Nominal Spin On 1 Not Shown 21008 3 4 ID Hydraulic Hose Intake Side 72 Length 1 Not Shown 21004 1 ID Hydraulic Hose Discharge Side 72 Length 1 Replacement SMALL Filters for 36934 High Viscosity Portable Hand Held Part Number Particulate Filter 3 Micron Microglass Spin On Beta 200 Absolute 36976 Particulate Filter 10 Micron Microglass Spin On Beta 200 Absolute 36977 Water Filter 10 Micron N...

Отзывы: