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SM-B-120225

HardCore Belt Grinder

Service Manual for models;

BGB – 2.5

BGB – 4.0

BGB – 6.0

DANGER !!!!

Be sure that the grinder is un-plugged

from the wall power source prior to any

disassembly / assembly

NOTE:

Before proceeding with the following procedure it is

imperative that the operator fully understands the

installation / operation manual

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Содержание BGB - 2.5

Страница 1: ...f this product to ensure that the user will read and comply with the provisions of this manual which is intended to be an integral part of your HardCore belt grinder As operation of this powertool can be hazardous and even cause serious personal injury this manual should be kept with the machine at all times for reference by the user each time prior to use ...

Страница 2: ...nd regulations must be worn at all times while operating this machine This includes 1 Proper eye and or face protective gear 2 Proper respiratory protection 3 Proper hand and body protection i e leather work gloves and apron in order to prevent any article of clothing from becoming entangled in the moving parts of the equipment Failure to comply with the above requirements can result in SERIOUS pe...

Страница 3: ...idler wheel screw from the idler support leaving the spring in place 4 Install the idler guard making sure that the idler guard screws 2 align with the recesses in the idler support for proper orientation and spacing 5 Re install the idler wheel screw through the idler guard into the idler support about 2 turns 6 Install the platen mount assy to the beam leaving the screws 4 slightly loose for pla...

Страница 4: ... to the release position towards the motor and install the desired grinding belt over the center of the idler and contact wheels Rotate the take up lever to the lock position away from the motor until the over center stop is felt in order to proceed with initial belt tensioning 15 Adjust for the desired belt tension by rotating the tension knob clockwise from top to increase or counter clockwise t...

Страница 5: ...ed OFF when the grinder is not in use for longer periods of time in order to conserve energy When attempting to rotate the contact wheel during stand by a slight resistance will be evident 20 Set the Speed control knob to about 20 The attached belt speed chart correlates the speed control settings to actual belt speed SFM 21 Briefly turn the Run switch to ON to start the motor and ensure reasonabl...

Страница 6: ...n loosening the pivot lock screw The pivot drag screw located opposite of the pivot lock screw can be adjusted to provide adequate friction while the pivot lock is loosened 2 Re tighten the pivot lock 3 When belt changes are required the belt can easily be removed by turning the Run switch to OFF allowing all motion to stop and removing the belt guard 4 Rotate the take up lever to the release posi...

Страница 7: ...king the contact nut loose release the wheel lock button 9 Install the replacement contact wheel inside is marked washer and nut Tighten the contact nut by depressing the wheel lock button and rotating the contact wheel until full engagement of the wheel lock is felt After tightening release the wheel lock button DO NOT OVER_TIGHTEN WARNING Never attempt to use the wheel lock as a braking device w...

Страница 8: ... 1 PM B 120225 HardCore Belt Grinder Packing Instructions for models BGB 6 0 BGB 4 0 BGB 2 5 ...

Страница 9: ...5 Bag label the Contact Nut Washer 6 Remove the Workrest Arm Assy 7 Remove the Belt Guard Guide 3 pcs bag label 8 Remove the Belt Guard Standoffs 2 9 Remove the inside Platen Screws 2 bag label 10 Remove the Platen Mount Screws 4 Platen Mount bag label the Platen Mount Screws 11 Remove the Idler Guard 12 Replace the Idler Wheel Screw End of procedure ...

Страница 10: ...B 2 5 BGB 4 0 BGB 6 0 DANGER Be sure that the grinder is un plugged from the wall power source prior to any disassembly assembly NOTE Before proceeding with the following procedure it is imperative that the operator fully understands the installation operation manual ...

Страница 11: ...e FW TFE Flat Washer Teflon FW USS Flat Washer US Standard HCS Hex Cap Screw HN Hex Nut HN EL Hex Nut Elastic Lock HN J Hex Nut Jam HN ML T Hex Nut Mech Lock Thin LW S Lock Washer Split SHCS Socket Head Cap Screw SSS Socket Set Screw NOTE The following instructions refer to the attached illustrations for component identification Figures 6 thru 8 are for reference only ...

Страница 12: ...nd remove the idler wheel assembly 13 Remove the idler wheel screw 14 Back off the idler guard screws 2 two turns and remove the idler guard 15 Remove the idler seal spring and idler seal plate with idler seal from the idler support 16 Remove the tension knob screw by holding the knob with a strap wrench and turning the screw counter clockwise from top with a 5 16 in allen wrench 17 Loosen the ten...

Страница 13: ...moved from the tension slide assembly 26 Remove the tension slide assembly by lifting the tension shaft off of the take up shaft assy and out in order to disengage the slide from the track stud 27 Remove the take up shaft assembly 28 Remove the track stud from the track knob Fig 1 29 Remove the retaining ring from the track knob 30 Remove the track knob washer 31 Remove the wheel lock assy special...

Страница 14: ...red 39 Remove the key from the motor shaft 40 Remove the contact sheave nut by holding the sheave with a strap wrench Fig 2 41 Remove the flat washer sheave woodruff key 42 Remove the screws 3 and remove the contact shaft assembly from the outside beam End of Procedure ...

Страница 15: ...tor sheave set screws 2 securely so that the distance from the motor pivot face to the outside of the sheave is 1 275 inches 5 Place the inside beam onto the motor pivot studs and attach new drive belt tension flat washers lock washers and nuts Light snug only as beam must be able to slide 6 Attach the track knob washer to the inside beam and secure with the retaining ring 7 Thread the track stud ...

Страница 16: ...nsion shaft 17 Rotate the track knob until the tension slide is parallel with the inside beam taking care to engage the tension bushing correctly with the beam 18 Position the drive belt onto the motor sheave so that the belt remains inside of the beam cavity 19 While maintaining tension on the drive belt install the outside beam assy making sure that the contact sheave is fully engaged and center...

Страница 17: ...Adjust the drive belt tension by applying force in the appropriate direction and tightening the upper belt tension nut 26 Rotate the contact shaft by hand to ensure that the drive belt is tensioned and aligned correctly Belt tension can be verified by reaching into the cap plug hole on the outside beam with your finger 27 Re tighten both drive belt tension nuts securely 28 Tighten the remaining 5 ...

Страница 18: ...he recesses in the idler support for proper orientation and spacing 38 Install the idler wheel screw through the idler guard into the idler support about 2 turns 39 Install the platen mount to the beam leaving the screws 4 slightly loose for platen adjustment 40 Install the platen to the platen mount leaving the 2 inside screws for later 41 Install the idler wheel assembly and tighten the idler wh...

Страница 19: ...ust for the desired belt tension 50 Attach the belt guard to the standoffs using the wing screws 2 51 Adjust the belt guard guide so that the guide engages the hole in the guard up against the washer and tighten the jam nut against the beam 52 Attach the workrest assembly to the workrest arm assembly and adjust as required End of Procedure ...

Страница 20: ...sion nut pivot lock screw pivot drag screw G threads only Figure 1 REV PART NO DATE Q A MFG ENG CHK DRW APPROVALS CAD GENERATED DRAWING DO NOT MANUALLY UPDATE SHEET 1 of 1 A 02 25 12 MH 00 0000 INSIDE BEAM ASSEMBLY BGB 2 5 4 0 6 0 SM Assy Inside Beam 2 5 BGB mda X HardCore Products CAD FILE ...

Страница 21: ...REV PART NO DATE Q A MFG ENG CHK DRW APPROVALS CAD GENERATED DRAWING DO NOT MANUALLY UPDATE CAD FILE SHEET 1 of 1 A 02 25 12 MH 00 0000 OUTSIDE BEAM ASSEMBLY BGB 2 5 4 0 6 0 SM Assy Outside Beam 2 5 BGB mda X HardCore Products ...

Страница 22: ...drive belt beam screws Figure 3 REV PART NO DATE Q A MFG ENG CHK DRW APPROVALS CAD GENERATED DRAWING DO NOT MANUALLY UPDATE CAD FILE SHEET 1 of 1 A 02 25 12 MH 00 0000 BEAMS ASSEMBLY BGB 2 5 4 0 6 0 SM Assy Total Beam 2 5 BGB mda X HardCore Products ...

Страница 23: ... idler guard screw Figure 4 idler wheel screw REV PART NO DATE Q A MFG ENG CHK DRW APPROVALS CAD GENERATED DRAWING DO NOT MANUALLY UPDATE CAD FILE SHEET 1 of 1 A 02 25 12 MH 00 0000 COMPLETE ASSEMBLY 1 BGB 2 5 4 0 6 0 SM Assy Total Comp1 2 5 BGB mda X HardCore Products ...

Страница 24: ...n screw Figure 5 REV PART NO DATE Q A MFG ENG CHK DRW APPROVALS CAD GENERATED DRAWING DO NOT MANUALLY UPDATE CAD FILE SHEET 1 of 1 A 02 25 12 MH 00 0000 COMPLETE ASSEMBLY 2 BGB 2 5 4 0 6 0 SM Assy Total Comp2 2 5 BGB mda X HardCore Products ...

Страница 25: ...ct Wheel Washer Nut Belt Guard Standoff Belt Guard Nut Guide Washer Pivot Lock Screw Workrest Assy 2 of 2 REV PART NO DATE Q A MFG ENG CHK DRW APPROVALS CAD GENERATED DRAWING DO NOT MANUALLY UPDATE CAD FILE SHEET A 02 25 12 MH 00 0000 ASSEMBLY DIAGRAM BGB 2 0 4 0 6 0 IOM Assy Total Comp2 2 5 BGB mio X HardCore Products ...

Страница 26: ...aten Mount Platen Mount Screw Platen Screw Idler Guard Screw Idler Wheel Screw Platen Pivot Drag Screw Contact Shaft 1 of 2 REV PART NO DATE Q A MFG ENG CHK DRW APPROVALS CAD GENERATED DRAWING DO NOT MANUALLY UPDATE CAD FILE SHEET A 02 25 12 MH 00 0000 ASSEMBLY DIAGRAM BGB 2 5 4 0 6 0 IOM HardCore Products Assy Total Comp1 2 5 BGB mio X ...

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