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Tri-Clover DS3218, Руководство по обслуживанию и установке

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9

MAINTENANCE

5.

Remove the clamp (22) securing the upper casing (11a) to the lower
casing (11b).  Grasp the upper casing firmly in both hands and pull the
casing straight up and off of the lower casing.

6.

Remove and inspect the casing o-ring (16).

7.

Remove the upper screen (12).

8.

Using a suitable wrench remove the nut (13) securing the upper impeller
(15a) to the stub shaft.  Remove the impeller nut o-ring (14), upper
impeller (15a), and backplate (17).

9.

Remove the diffuser plate (51) and lower o-ring (16).

10. Remove the shaft sleeve (54) and o-rings (54a).

11. Remove the lower impeller (15b), and  lower screen (12).

12. Remove the o-ring (26) from the lower impeller (15b).

13. Loosen the three casing bolts, and lift the lower casing (11b) off of the

adapter ring.

14. Remove four screws (66) securing the seal gland (67) to the lower casing

(11b).  Inspect all parts of the seal for damage or wear and replace as
required.  For the DG seal, use caution when handling the casing to avoid
damage to the surfaces around the opening for the carbon seal.

15. Remove the carbon seal (25), o-ring seal (26), cup (27), spring (28) and

drive collar (52) from the stub shaft.  To remove the drive collar, loosen
the setscrews (53) and lift the drive collar off of the shaft,

If you need to disassemble the stub shaft and motor, refer to 

Stub Shaft and

Motor Removal following this section.

IMPORTANT:

Do not use a tool to pry the casings apart.  Any object
inserted between the casing and gasket could cause
damage to the gasket and casing sealing surface,
resulting in leakage after reassembly.

11a

13

14

15a

12

17

68

69

68

67

66a

66

25

26

27

28

52

53

16

51

54

54a

54a

12

15b

26

16

11b

22

Содержание DS3218

Страница 1: ...TB DS SM 97 Tri Clover DualStageTri Blender Model DS3218 Service Installation Manual ...

Страница 2: ...2 ...

Страница 3: ...mining blender malfunction READ THIS MANUAL carefully to learn how to service the Tri Blender Failure to do so could result in personal injury or equipment damage SAFETY IMPORTANT SAFETY INFORMATION 4 INTRODUCTION DESCRIPTION 5 BASIC OPERATION 5 INSTALLATION INSTALLATION GUIDELINES 6 PIPING HINTS 7 MAINTENANCE CLEANING 8 DISASSEMBLY 8 REASSEMBLY 11 SETTING THE DRIVE COLLAR AND SEAL REPLACEMENT 15 ...

Страница 4: ...uation which if not avoided could result in death or serious injury Safety is very important DO NOT attempt to modify any Tri Clover product To do so could create unsafe conditions and void all warranties DO NOT place any Tri Clover product in an application where general product service ratings are exceeded The following DANGER WARNING AND CAUTION signs and their meanings are used within these in...

Страница 5: ...dry mixing Our patented U S Patent 4 850 704 dual stage Tri Blender incorporates the proven design characteristics of our popular Single Stage Tri Blender but takes the concept a step further for even more efficiency The Dual Stage concept provides for double blending The product passes through the initial liquid dry ingredient blending chamber directly below to a secondary chamber which effective...

Страница 6: ... area it will be used Turn the adjusting leg with a wrench and individually adjust the legs until the unit is level Attach the supply and discharge piping Be sure that both the inlet and outlet tubes are correctly positioned and that supply and discharge piping are properly supported to avoid strain on the blender casing The tube OD of the inlet and outlet connections of the blender casing are Liq...

Страница 7: ...INLET PIPING The inlet piping should be short and follow a direct route with a minimum number of elbows and fittings Elbows should not be used at the inlet as friction would be greatly increased resulting in head loss Excessive friction losses in the inlet line could cause cavitation in the blender casing causing poor performance noise vibration and damage to equipment Whenever practical the diame...

Страница 8: ...available from Tri Clover Refer to the parts list for replacement data for the Tri Blender parts TRI BLENDER DISASSEMBLY 1 Remove the clamp 3 securing the hopper 1 to the blender and remove the hopper and gasket 4 2 Remove the clamp 3 securing the control valve 5 and remove the valve and gasket 4 Hold the valve while loosening the clamp to prevent the valve from falling 3 Remove the clamp 8 securi...

Страница 9: ...f of the adapter ring 14 Remove four screws 66 securing the seal gland 67 to the lower casing 11b Inspect all parts of the seal for damage or wear and replace as required For the DG seal use caution when handling the casing to avoid damage to the surfaces around the opening for the carbon seal 15 Remove the carbon seal 25 o ring seal 26 cup 27 spring 28 and drive collar 52 from the stub shaft To r...

Страница 10: ... the shaft 31 and remove the deflector collar 7 Loosen the six capscrews 43 securing the adapter ring spacers 37 Hold the adapter ring 23 to prevent it from falling Remove the capscrews and remove the adapter and spacers 8 Set the blender down on its legs 41 Remove the four capscrews 36 and lockwashers 36a securing the bearing housing 34 to the base 39 9 Grasp the bearing housing 34 firmly in both...

Страница 11: ...l the deflector 30 on top of the bearing housing 34 8 Screw the six spacers 37 into the adapter ring 23 and bolt the spacers onto the baseplate 39 9 Install the DG insert into the gland ring with gaskets 68 Note If you are using a stainless steel replaceable seat you won t have an insert and you ll only use one gasket between the lower casing and the seat 10 Install the lower casing 11b over the s...

Страница 12: ...nately tightening each bolt a small amount until all three bolts are tight 15 Place the drive belt 45 on the motor pulley 46b and the blender pulley 44b It may be necessary to move the motor toward the blender to place the belts on the pulleys Tighten the belts by moving the drive motor away from the blender housing until there is a deflection of 5 16 7 9 mm using 5 to 7 pounds of force on the bel...

Страница 13: ...ck in the threads of the first 3 spacers to prevent casing movement due to thread clearances 24 Tighten the three remaining screws 43 of the spacer to the base plate connections 24 Remove the upper impeller 15a 25 Place the lower screen 12 inside the lower casing 11b with the pin on the screen facing upward and lined up with the step in the lower casing 26 Install the diffuser plate 51 on the lowe...

Страница 14: ...on the casing 11 securing it with a clamp 33 Install the diffuser and suction tube 7 and gasket in the adapter 10 and secure it with a clamp 34 Install the butterfly valve 5 and gasket and secure it with a clamp 3 35 Install the hopper 1 and gasket 4 and secure it with a clamp 3 MAINTENANCE IMPORTANT Be sure to position the adapter 10 correctly The adapter inlet should be opposite the casing outle...

Страница 15: ...sts against one of the 4 tabs of the backplate 8 Attach the upper impeller to the shaft with the impeller screw and o ring 9 Attach the upper casing and o ring with the large Tri Clamp to the lower casing while aligning the backplate tabs with the upper casing grooves 10 Assemble the remaining tubes and seals securing each section with the proper size clamps 11 With the blender assembled and casin...

Страница 16: ...OOTING GUIDELINES PROBLEM 1 No suction 2 Insufficient discharge PROBABLE CAUSE a Wrong supply pump or need of discharge pump b Leak on the suction side of the supply pump or blender c Carbon seal is worn d Wrong direction of rotation e Inlet port on wrong side f Splashing in the suction throat of the Tri Blender g High viscosity h High temperature a High viscosity with screen in casing b No liquid...

Страница 17: ...eled properly b Impeller is damaged c Foreign matter in casing a Seal failure b Casing gasket worn or damaged REMEDY a Remove screen b Install discharge pump on discharge end of the Tri Blender a Consult motor manufacturer b Consult motor manufacturer c Replace bearings d Remove casing and remove foreign matter inspect for damage Check supply flow to blender a Level blender b Replace impeller c Re...

Страница 18: ...tor WA1700 SS 4 51 Diffuser Plate DS3218 5 316L 1 52 Drive Collar SP328D 23P S 1 53 Setscrew SC1105A SS 1 54 Shaft Sleeve DS3218 14 316L 4 54a O Ring Shaft Sleeve 17 51 U 1 66 Bolt Gland Ring SC1310H SS 2 66a Lockwasher Gland Ring LWA1300 SS 4 67 Gland Ring DG Seal SP328G 17 316L 4 67a Stainless Steel Seat DS3218 17 316L 1 68 PTFE Gasket SP328G 80 1 2 G 2 69 Seal Seat SP328G 80 1 1 Mat l 1 Key No ...

Страница 19: ...19 EXPLODED VIEW ...

Страница 20: ...o any implied warranty of merchantability or fitness for a particular pur pose All claims must be in writing and must be mailed or delivered by purchaser within thirty 30 days after purchaser learns of the factsuponwhichsuchclaimisbased Anyclaimnotmadeinwriting andwithinthetimeperiodspecifiedaboveshallbedeemedwaived Purchaser s sole and exclusive remedy and Tri Clover Inc s maximum liability for c...

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