TREND CDJ300 Скачать руководство пользователя страница 34

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CDJ300 & CDJ600

Adjust position of fence

bar so that it touches

the edge of the

workpiece in the front

clamp. Tighten fence

bar knobs.

Fit guide bush to

router.

Fit suitable diameter

router dowel drill into

router.

Set the plunge depth

on the router.

Routing the Dowel

Joint on End of

Workpiece

Place router onto

template comb.

Switch on.

Plunge down until

depth stop limits

plunge.

Repeat for number of

dowel holes.

Switch off router and

remove from jig.

Examine each of the

holes to ensure all the

workpiece has been

cleanly bored.

Remove front

workpiece from jig.

Routing the Dowel

Joint on Face of

Workpiece

Loosen top clamp

and move workpiece

towards fence bar.

Tighten top clamp.

Place router onto

template comb.

Switch on.

Dowel joint too shallow = increase plunge

depth of cutter.

Dowel joint too deep =

decrease plunge

depth of cutter.

Plunge down until

depth stop limits

plunge.

Repeat for number of

dowel holes.

Switch off router and

remove from jig.

Examine each of the

holes to ensure all the

workpiece has been

cleanly bored.

Test fit joint.

Содержание CDJ300

Страница 1: ..._______________ 1 SAFETY____________________________ 2 3 ITEMS ENCLOSED_____________________ 4 DESCRIPTION OF PARTS_______________ 5 ASSEMBLY CDJ300___________________________ 6 7 CDJ600______________...

Страница 2: ...way from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and oth...

Страница 3: ...cessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts sh...

Страница 4: ...items for CDJ600 only x2 plus x2 x2 x2 x2 M6 x1 x1 x1 x1 ITEMS REQUIRED n Router with suitable collet size fitted n Fine height adjuster n False base board n 2 x clamps n No 2 Pozi Screwdriver n Hand...

Страница 5: ...lock Bench rubber feet Bench fixing hole Guide bush 15 8mm Guide bush fixing screw Dovetail cutter 104 x 12 7mm Edge guide and screw storage location Hex key 2 5mm A F Hex key 4mm A F Comb adjustment...

Страница 6: ...ASSEMBLY CDJ300 4 0mm 2 5mm 2 5mm CDJ300 6 Fit edge guides in position F1 U1 see opposite The templates are supplied with a protective oil coating which should be removed before use...

Страница 7: ...jig There are four holes in each jig The CDJ300 has fixed edge guides therefore these will dictate whether a whole or part pin will be cut on the workpiece This is called the offset User made spacers...

Страница 8: ...8 1 2 3 4 5 U1 F1 1 2 3 4 5 1 2 3 4 4 0mm 5 4 3 2 1 0 ASSEMBLY CDJ600 2 5mm 2 5mm 2 5mm x4 Fit edge guides in position F1 U1 see opposite The templates are supplied with a protective oil coating which...

Страница 9: ...Move workpiece so that edge lines up with edge of sight hole on template for lapped dowel and through dovetails only For other templates see appropriate section Lock top clamp bar knobs Slide sliding...

Страница 10: ...orking to one side of jig it is advisable to release the opposite side clamping knob first Requires No 2 Pozi Screwdriver not supplied No 2 x4 CDJ300 CDJ600 All drawings show left hand edge guides bei...

Страница 11: ...ould be used to support the template comb Guide Bushes The bushes supplied with the jig and accessories are a standard Trend pattern They will fit most Trend Elu and DeWalt routers directly For other...

Страница 12: ...to table in each appropriate section Fit fine height adjuster if available to router Not required for dowel jointing Plunge the router so that the collet nearly touches guide bush to minimise protect...

Страница 13: ...ld not be retracted into the router when dovetailing a useful aid is a Router Stand Block This is simply a piece of scrap timber with a hole large enough to take the protruding guide bush and cutter T...

Страница 14: ...mm min 8mm max 20mm max 20mm 12 7mm 1 2 25 4mm 6 3mm 1 4 6 9mm 11 3mm STANDARD 1 2 12 7mm Lapped Dovetail OPTIONAL ACCESSORIES CDJ300 01 CDJ600 01 1 4 6 35mm Lapped Dovetail CDJ300 02 CDJ600 02 1 2 12...

Страница 15: ...s and accessories 1 2 comb 32mm dowel and 1 2 through templates 11 5 10 21 19 7 13 14 16 4 21 9 15 8mm x 6mm Green 28 7mm x 4mm Green 21 21 9 20 1mm x 10 5mm Green 10mm x 10mm Silver from CDJ600 x2 28...

Страница 16: ...m max 17mm max 25mm CDJ300 03 8mm Box Joint CDJ300 04 CDJ600 04 32mm Dowel CDJ300 05 1 2 12 7mm Through Dovetail CDJ600 06 3 4 19 1mm Through Dovetail 32mm 15mm 12 7mm 1 2 20mm 19 1mm 3 4 Heavy Duty R...

Страница 17: ...Blue CDJ300 CDJ600 11 1mm x 5 5mm 15 8x3 15 8x6 11 1x5 1 1x3 22x3 11 1mm x 4mm 15 8x3 15 8x6 11 1x5 11 1x3 8x6 22x3 15 8mm x 4mm 15 8x3 15 8x6 1x5 22x3 11 5mm x 6mm Grey 13mm x6mm Grey 21 9mm x 5 5mm...

Страница 18: ...numbers under right hand edge guides Face sides must be towards jig body For drawers the front is thicker than the sides Before jointing the actual workpiece make trial cuts in pieces of waste timber...

Страница 19: ...held securely by the clamp bars The width should be at least 5mm wider than work piece The waste piece reduces likelihood of breakout 8mm Comb Template 16mm pitch with symmetrical sockets No of socke...

Страница 20: ...A parts will be clamped under front clamp bar and routed first with dovetail cutter B pieces are clamped under front bar and routed with a straight cutter When routing pins outside faces face side mus...

Страница 21: ...in face of workpiece the depth of cut will be half thickness of workpiece For dowel hole in end of workpiece depth will need to allow for remainder of dowel length For Through Dovetails Carefully rou...

Страница 22: ...to front clamp and push tight against edge guide Tighten clamp bar knobs to hold workpiece Place other piece of workpiece under top clamp and butt against workpiece already fitted and against edge gui...

Страница 23: ...the back workpiece using a square Fit brackets to template comb with countersunk holes uppermost and with slots to front Fit template comb assembly onto jig Adjust comb position to line up back of tem...

Страница 24: ...ush in the each of the slots Switch off router and remove from jig Examine each of the slots to ensure all the workpiece has been cleanly routed Remove template comb assembly Remove workpiece from jig...

Страница 25: ...hold workpiece Place drawer front under top clamp and butt against packing piece already fitted and edge guides Tighten top clamp knobs Remove packing piece from front clamp Fit template comb assembl...

Страница 26: ...front workpiece is flush with back workpiece using a square Tighten top clamp knobs Fit template comb assembly onto jig 27 26 25 24 23 22 21 20 19 18 17 16 15 Routing Tails on Drawer Sides Place route...

Страница 27: ...ush with back workpiece using a square Fit brackets to template comb with countersunk holes uppermost and with slots to front Fit template comb assembly onto jig Adjust comb position to line up back o...

Страница 28: ...efully rout from left to right following the guide bush in the each of the slots Switch off router and remove from jig Examine each of the slots to ensure all the workpiece has been cleanly routed Rem...

Страница 29: ...wing the guide bush in the each of the slots Switch off router and remove from jig Examine each of the slots to ensure all the material has been cleanly routed Remove template comb assembly Remove tim...

Страница 30: ...ate comb with countersunk holes uppermost and with slots to front Turn adjustment stops until they are tight against the body Fit template comb assembly onto jig Fit guide bush to router according to...

Страница 31: ...ing edge guide as follows Fit same edge guides Draw a centre line on workpiece and draw a 1 6mm offset line to left and right of centre line Place one piece of workpiece into front clamp Fit template...

Страница 32: ...nst workpiece already fitted Tighten top clamp knobs Ensure top of front workpiece is flush with back workpiece using a square Fit screws into brackets from underside and tighten with hex key Fit brac...

Страница 33: ...are tight against jig body Fit template comb assembly onto jig Tighten comb adjustment knobs Adjust comb position so that sight marks on dowel holes line up with centre line on workpiece Tighten the f...

Страница 34: ...ig Examine each of the holes to ensure all the workpiece has been cleanly bored Remove front workpiece from jig Routing the Dowel Joint on Face of Workpiece Loosen top clamp and move workpiece towards...

Страница 35: ...osen clamps and reposition template to correct position for drilling Routing of Dowel Holes off Jig Place router onto template comb Switch on Plunge down until depth stop limits plunge Repeat for numb...

Страница 36: ...knobs Fit brackets to template comb with tapered slot towards front Fit template comb assembly Adjust stop to line up sight mark on template to back of workpiece Lock stop using hex key Repeat for oth...

Страница 37: ...of the pin board onto the tail board and vice versa Place router onto template comb Switch on Carefully rout from left to right following the guide bush in each of the slots Take gentle back and forth...

Страница 38: ...thickness Place router onto template comb Switch on Carefully rout from left to right following the guide bush in each of the slots Take light cuts to rout out the pocket for the tail Switch off route...

Страница 39: ...e resin build up on all threads Lubrication n Your jig requires no additional lubrication Storage n After use store jig carefully in a cupboard ENVIRONMENTAL PROTECTION Recycle raw materials instead o...

Страница 40: ...CDJ600 11 12 2 Machine Screw Csk M6 x 40mm Skt WP SCW 81 13 2 Knob Female M6 WP CDJ 13 14 2 Washer 6 5mm x 24 5mm x 1 5mm 2004 WP WASH 12 2 Washer 8 5mm x 23 5mm x 2mm 2004 WP WASH 17 2 Nylon Spacer...

Страница 41: ...M4 x 6mm Skt WP SCW 77 19 1 Hex Key 2 5mm A F WP AP 25 21 2 Machine Screw Csk M5 x 8mm Slot WP SCW 09 25 1 Template Comb 1 4 Lapped CDJ300 WP CDJ300 25 1 Template Comb 1 4 Lapped CDJ600 WP CDJ600 25...

Страница 42: ...ush 11 1mm x 5 5mm T3 GB111 B 32MM DOWEL CDJ300 04 CDJ600 04 9 2 Template Comb Bracket CDJ300 WP CDJ300 09 2 Template Comb Bracket CDJ600 WP CDJ600 09 21 2 Machine Screw Csk M5 x 8mm Slot WP SCW 09 34...

Страница 43: ...1 9mm Dia x 5 6mm CDJ300 Brown WP CDJ300 58 0 Edge Guide 10mm Dia x 10mm CDJ600 Silver WP CDJ600 06 59 1 Guide Bush 11 1mm x 3mm 2010 GB111 B 1 Guide Bush 11 1mm x 4mm 2010 GB111 C 59A 1 Guide Bush 11...

Страница 44: ...1 23 2 11 2 7 6 18 19 17 12 15 13 14 22 21 20 77 24 70 46 15 12A 72 73 75 67 68 69 71 76 74 5 1 0 2 3 4 5 4 3 2 1 0 CDJ300 16 15 2004 12 13 14 12A CDJ300 CDJ600 SPARE PARTS DIAGRAM V5 0 04 2015 Pleas...

Страница 45: ...45 CDJ300 CDJ600 CDJ300 CDJ600 SPARE PARTS DIAGRAM V4 0 01 2010 9 29 28 10 21 27 19 26 7 25 7 7 21 1 2 19 5 10 9 0 59 7 10 9 21 7 19 8 6 59 CDJ300 01 CDJ600 01 CDJ300 02 CDJ600 02 CDJ300 03 CDJ600 03...

Страница 46: ...DJ600 SPARE PARTS DIAGRAM V4 0 01 2010 34 42 41 21 44 9 55 54 47 39 46 48 45 40 43 56 49 50 51 52 53 59 59 21 60 10 34 58 19 9 61 57 7 64 21 34 63 62 19 10 65 9 66 7 CDJ300 04 CDJ600 04 CDJ600 05 CDJ3...

Страница 47: ...se depth adjustment of cutter n Lapped Dovetail joint too shallow move template comb towards the jig body by adjusting the lock stop n Lapped Dovetail joint too deep move template comb away from the j...

Страница 48: ...48 CDJ300 CDJ600 NOTES...

Страница 49: ...us improvement means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE REC...

Страница 50: ...CDJ300 CDJ600 Please read these instructions before use Failure to follow the warnings and instructions may result in electric shock fire and or serious injury...

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