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CDJ300 & CDJ600

SAFETY

WARNING:

Observe the safety regulations in the 

instruction manual of the power tool 

to be used.  Please read the following 

instructions carefully.  Failure to do so 

could lead to serious injury.  When using 

electric tools, basic safety precautions, 

including the following should always be 

followed to reduce the risk of fire, electric 

shock and personal injury.  Also observe 

any applicable additional safety rules. 

Read the following safety instructions 

before attempting to operate this product.

PLEASE KEEP THESE 

INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn 

to The Provision and Use of Work 

Equipment Regulations 1998, and any 

subsequent amendments.
Users should also read the HSE/HSC 

Safe Use of Woodworking Machinery 

Approved Code of Practice and Guidance 

Document and any amendments.
Users must be competent with 

woodworking equipment before using our 

products.

IMPORTANT NOTE:

Residual Risk.  Although the safety 

instructions and operating manuals for 

our tools contain extensive instructions 

on safe working with power tools, every 

power tool involves a certain residual risk 

which cannot be completely excluded 

by safety mechanisms.  Power tools 

must therefore always be operated with 

caution! 

General

1.  Disconnect power tool and 

attachment from power supply 

when not in use, before servicing, 

when making adjustments and 

when changing accessories such 

as cutters. Ensure switch is in “off” 

position.  Always ensure cutter has 

stopped rotating. 

2.

 

Always mount the power tool, 

accessory or attachment in 

conformity with the instructions. Only 

use attachment and accessories 

specified in the power tool manual. 

The tool or attachment should not be 

modified or used for any application 

other than that for which it was 

designed. Do not force tool.

3.

 

Keep children and visitors away.  Do 

not let children or visitors touch the 

tool, accessory or attachment.  Keep 

children and visitors away from work 

area.  Make the workshop child proof 

with padlock and master switch.

4.

 

Dress properly.  Do not wear loose 

clothing or jewellery, they can be 

caught in moving parts.  Rubber 

gloves and non-skid footwear 

is recommended when working 

outdoors.  Wear protective hair 

covering to contain long hair.

5.

 

Consider working environment.  Do 

not use the product in the rain or in 

a damp environment.  Keep work 

area well lit.  Do not use power tools 

near gasoline or flammable liquids.  

Keep workshop at a comfortable 

temperature so your hands are 

not cold.  Connect machines that 

are used in the open via a residual 

current device (RCD) with an 

actuation current of 30 mA maximum.  

Use only extension cables that are 

approved for outdoor use.

6.

 

The accessory or attachment must 

be kept level and stable at all times.

7.

 

Keep work area clean.  Cluttered 

workshops and benches can cause 

injuries.  Ensure there is sufficient 

room to work safely.

8.

 

Secure idle tools.  When not in use, 

tools should be stored in a dry and 

high or locked up place, out of reach 

of children.

9.

 

For best control and safety use 

both hands on the power tool and 

attachment.  Keep both hands away 

from cutting area. Always wait for the 

spindle and cutter to stop rotating 

before making any adjustments.

10.  Always keep guards in place and in 

good working order.

11.  Remove any nails, staples and other 

metal parts from the workpiece.

12.  Maintain tools and cutters with care. 

Keep cutters sharp and clean for 

better and safer performance.  Do 

not use damaged cutters.  Follow 

instructions for lubricating and 

changing accessories.  Keep handles 

dry, clean and free from oil and 

grease.

13.  Maintain accessories.  Do not use 

damaged accessories.  Only use 

accessories recommended by the 

manufacturer.

14.  Check damaged parts.  Before 

operation inspect the attachment, 

the power tool, the cable, extension 

cable and the plug carefully for signs 

of damage.  Check for alignment of 

moving parts, binding, breakage, 

mounting and any other conditions 

that may effect its operation. 

Have any damage repaired by an 

Authorised Service Agent before 

using the tool or accessory.  Protect 

tools from impact and shock.

15.  Do not use tool if switch does not 

turn it on or off.  Have defective 

switches replaced by an Authorised 

Service Agent

16.  Don’t over reach.  Keep proper 

footing and balance at all times.  Do 

not use awkward or uncomfortable 

hand positions.

17.  Don’t abuse the cable.

  

Never carry 

power tool or accessory by cord or 

pull it to disconnect from the socket. 

Keep cord from heat, oil and sharp 

edges.  Always trail the power cord 

away from the work area.

18.  Connect dust extraction equipment.

  

If devices are provided for the 

connection of dust extraction and 

collection facilities, ensure these are 

connected and properly used.

19.  Check all fixing and fastening nuts, 

bolts and screws on power tool, 

attachment and cutting tools before 

use to ensure they are tight and 

secure.  Periodically check when 

machining over long periods.

20.  Stay alert. Watch what you are 

doing. Use common sense.  Do not 

operate tools when you are tired, 

under the influence of drugs or 

alcohol.

21.  Personal Protective Equipment 

(PPE) for eye, ear and respiratory 

protection must be worn.  All PPE 

must meet current UK and EU 

legislation.

22.  Do not leave tools running 

unattended.  Do not leave tool until it 

comes to a complete stop.

23.  Always clamp workpiece being 

machined securely.

24.  Only use cutting tools for 

woodworking that meet EN847-

1/2 safety standards, and any 

subsequent amendments.

25.  Vibration levels.  Hand held power 

tools produce different vibration 

levels.  You should always refer 

to the specifications and relevant 

Health & Safety Guide.

Routing Safety

1.

 

Read and understand instructions 

supplied with power tool, attachment 

and cutter.

2.

 

Keep hands, hair and clothing clear 

of the cutter.  

3.

 

Remove adjusting keys and 

spanners.  Check to see that keys 

and adjusting spanners are removed 

from the router tool, cutter and 

attachment before turning router on.  

Make sure cutter can rotate freely.

4.

 

Noise.  Take appropriate measures 

for the protection of hearing if 

the sound pressure of 85dB(A) is 

exceeded. Routing sound pressure 

may exceed 85dB(A), so ear 

protection must be worn. 

5.

 

Eye protection. Always wear eye 

protection in the form of safety 

goggles, spectacles or visors to 

protect the eyes.

6.

 

Respiratory protection.  Wear a 

face or dust mask, or powered 

respirator. Dust masks/filters should 

be changed regularly.

Содержание CDJ300

Страница 1: ..._______________ 1 SAFETY____________________________ 2 3 ITEMS ENCLOSED_____________________ 4 DESCRIPTION OF PARTS_______________ 5 ASSEMBLY CDJ300___________________________ 6 7 CDJ600______________...

Страница 2: ...way from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and oth...

Страница 3: ...cessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts sh...

Страница 4: ...items for CDJ600 only x2 plus x2 x2 x2 x2 M6 x1 x1 x1 x1 ITEMS REQUIRED n Router with suitable collet size fitted n Fine height adjuster n False base board n 2 x clamps n No 2 Pozi Screwdriver n Hand...

Страница 5: ...lock Bench rubber feet Bench fixing hole Guide bush 15 8mm Guide bush fixing screw Dovetail cutter 104 x 12 7mm Edge guide and screw storage location Hex key 2 5mm A F Hex key 4mm A F Comb adjustment...

Страница 6: ...ASSEMBLY CDJ300 4 0mm 2 5mm 2 5mm CDJ300 6 Fit edge guides in position F1 U1 see opposite The templates are supplied with a protective oil coating which should be removed before use...

Страница 7: ...jig There are four holes in each jig The CDJ300 has fixed edge guides therefore these will dictate whether a whole or part pin will be cut on the workpiece This is called the offset User made spacers...

Страница 8: ...8 1 2 3 4 5 U1 F1 1 2 3 4 5 1 2 3 4 4 0mm 5 4 3 2 1 0 ASSEMBLY CDJ600 2 5mm 2 5mm 2 5mm x4 Fit edge guides in position F1 U1 see opposite The templates are supplied with a protective oil coating which...

Страница 9: ...Move workpiece so that edge lines up with edge of sight hole on template for lapped dowel and through dovetails only For other templates see appropriate section Lock top clamp bar knobs Slide sliding...

Страница 10: ...orking to one side of jig it is advisable to release the opposite side clamping knob first Requires No 2 Pozi Screwdriver not supplied No 2 x4 CDJ300 CDJ600 All drawings show left hand edge guides bei...

Страница 11: ...ould be used to support the template comb Guide Bushes The bushes supplied with the jig and accessories are a standard Trend pattern They will fit most Trend Elu and DeWalt routers directly For other...

Страница 12: ...to table in each appropriate section Fit fine height adjuster if available to router Not required for dowel jointing Plunge the router so that the collet nearly touches guide bush to minimise protect...

Страница 13: ...ld not be retracted into the router when dovetailing a useful aid is a Router Stand Block This is simply a piece of scrap timber with a hole large enough to take the protruding guide bush and cutter T...

Страница 14: ...mm min 8mm max 20mm max 20mm 12 7mm 1 2 25 4mm 6 3mm 1 4 6 9mm 11 3mm STANDARD 1 2 12 7mm Lapped Dovetail OPTIONAL ACCESSORIES CDJ300 01 CDJ600 01 1 4 6 35mm Lapped Dovetail CDJ300 02 CDJ600 02 1 2 12...

Страница 15: ...s and accessories 1 2 comb 32mm dowel and 1 2 through templates 11 5 10 21 19 7 13 14 16 4 21 9 15 8mm x 6mm Green 28 7mm x 4mm Green 21 21 9 20 1mm x 10 5mm Green 10mm x 10mm Silver from CDJ600 x2 28...

Страница 16: ...m max 17mm max 25mm CDJ300 03 8mm Box Joint CDJ300 04 CDJ600 04 32mm Dowel CDJ300 05 1 2 12 7mm Through Dovetail CDJ600 06 3 4 19 1mm Through Dovetail 32mm 15mm 12 7mm 1 2 20mm 19 1mm 3 4 Heavy Duty R...

Страница 17: ...Blue CDJ300 CDJ600 11 1mm x 5 5mm 15 8x3 15 8x6 11 1x5 1 1x3 22x3 11 1mm x 4mm 15 8x3 15 8x6 11 1x5 11 1x3 8x6 22x3 15 8mm x 4mm 15 8x3 15 8x6 1x5 22x3 11 5mm x 6mm Grey 13mm x6mm Grey 21 9mm x 5 5mm...

Страница 18: ...numbers under right hand edge guides Face sides must be towards jig body For drawers the front is thicker than the sides Before jointing the actual workpiece make trial cuts in pieces of waste timber...

Страница 19: ...held securely by the clamp bars The width should be at least 5mm wider than work piece The waste piece reduces likelihood of breakout 8mm Comb Template 16mm pitch with symmetrical sockets No of socke...

Страница 20: ...A parts will be clamped under front clamp bar and routed first with dovetail cutter B pieces are clamped under front bar and routed with a straight cutter When routing pins outside faces face side mus...

Страница 21: ...in face of workpiece the depth of cut will be half thickness of workpiece For dowel hole in end of workpiece depth will need to allow for remainder of dowel length For Through Dovetails Carefully rou...

Страница 22: ...to front clamp and push tight against edge guide Tighten clamp bar knobs to hold workpiece Place other piece of workpiece under top clamp and butt against workpiece already fitted and against edge gui...

Страница 23: ...the back workpiece using a square Fit brackets to template comb with countersunk holes uppermost and with slots to front Fit template comb assembly onto jig Adjust comb position to line up back of tem...

Страница 24: ...ush in the each of the slots Switch off router and remove from jig Examine each of the slots to ensure all the workpiece has been cleanly routed Remove template comb assembly Remove workpiece from jig...

Страница 25: ...hold workpiece Place drawer front under top clamp and butt against packing piece already fitted and edge guides Tighten top clamp knobs Remove packing piece from front clamp Fit template comb assembl...

Страница 26: ...front workpiece is flush with back workpiece using a square Tighten top clamp knobs Fit template comb assembly onto jig 27 26 25 24 23 22 21 20 19 18 17 16 15 Routing Tails on Drawer Sides Place route...

Страница 27: ...ush with back workpiece using a square Fit brackets to template comb with countersunk holes uppermost and with slots to front Fit template comb assembly onto jig Adjust comb position to line up back o...

Страница 28: ...efully rout from left to right following the guide bush in the each of the slots Switch off router and remove from jig Examine each of the slots to ensure all the workpiece has been cleanly routed Rem...

Страница 29: ...wing the guide bush in the each of the slots Switch off router and remove from jig Examine each of the slots to ensure all the material has been cleanly routed Remove template comb assembly Remove tim...

Страница 30: ...ate comb with countersunk holes uppermost and with slots to front Turn adjustment stops until they are tight against the body Fit template comb assembly onto jig Fit guide bush to router according to...

Страница 31: ...ing edge guide as follows Fit same edge guides Draw a centre line on workpiece and draw a 1 6mm offset line to left and right of centre line Place one piece of workpiece into front clamp Fit template...

Страница 32: ...nst workpiece already fitted Tighten top clamp knobs Ensure top of front workpiece is flush with back workpiece using a square Fit screws into brackets from underside and tighten with hex key Fit brac...

Страница 33: ...are tight against jig body Fit template comb assembly onto jig Tighten comb adjustment knobs Adjust comb position so that sight marks on dowel holes line up with centre line on workpiece Tighten the f...

Страница 34: ...ig Examine each of the holes to ensure all the workpiece has been cleanly bored Remove front workpiece from jig Routing the Dowel Joint on Face of Workpiece Loosen top clamp and move workpiece towards...

Страница 35: ...osen clamps and reposition template to correct position for drilling Routing of Dowel Holes off Jig Place router onto template comb Switch on Plunge down until depth stop limits plunge Repeat for numb...

Страница 36: ...knobs Fit brackets to template comb with tapered slot towards front Fit template comb assembly Adjust stop to line up sight mark on template to back of workpiece Lock stop using hex key Repeat for oth...

Страница 37: ...of the pin board onto the tail board and vice versa Place router onto template comb Switch on Carefully rout from left to right following the guide bush in each of the slots Take gentle back and forth...

Страница 38: ...thickness Place router onto template comb Switch on Carefully rout from left to right following the guide bush in each of the slots Take light cuts to rout out the pocket for the tail Switch off route...

Страница 39: ...e resin build up on all threads Lubrication n Your jig requires no additional lubrication Storage n After use store jig carefully in a cupboard ENVIRONMENTAL PROTECTION Recycle raw materials instead o...

Страница 40: ...CDJ600 11 12 2 Machine Screw Csk M6 x 40mm Skt WP SCW 81 13 2 Knob Female M6 WP CDJ 13 14 2 Washer 6 5mm x 24 5mm x 1 5mm 2004 WP WASH 12 2 Washer 8 5mm x 23 5mm x 2mm 2004 WP WASH 17 2 Nylon Spacer...

Страница 41: ...M4 x 6mm Skt WP SCW 77 19 1 Hex Key 2 5mm A F WP AP 25 21 2 Machine Screw Csk M5 x 8mm Slot WP SCW 09 25 1 Template Comb 1 4 Lapped CDJ300 WP CDJ300 25 1 Template Comb 1 4 Lapped CDJ600 WP CDJ600 25...

Страница 42: ...ush 11 1mm x 5 5mm T3 GB111 B 32MM DOWEL CDJ300 04 CDJ600 04 9 2 Template Comb Bracket CDJ300 WP CDJ300 09 2 Template Comb Bracket CDJ600 WP CDJ600 09 21 2 Machine Screw Csk M5 x 8mm Slot WP SCW 09 34...

Страница 43: ...1 9mm Dia x 5 6mm CDJ300 Brown WP CDJ300 58 0 Edge Guide 10mm Dia x 10mm CDJ600 Silver WP CDJ600 06 59 1 Guide Bush 11 1mm x 3mm 2010 GB111 B 1 Guide Bush 11 1mm x 4mm 2010 GB111 C 59A 1 Guide Bush 11...

Страница 44: ...1 23 2 11 2 7 6 18 19 17 12 15 13 14 22 21 20 77 24 70 46 15 12A 72 73 75 67 68 69 71 76 74 5 1 0 2 3 4 5 4 3 2 1 0 CDJ300 16 15 2004 12 13 14 12A CDJ300 CDJ600 SPARE PARTS DIAGRAM V5 0 04 2015 Pleas...

Страница 45: ...45 CDJ300 CDJ600 CDJ300 CDJ600 SPARE PARTS DIAGRAM V4 0 01 2010 9 29 28 10 21 27 19 26 7 25 7 7 21 1 2 19 5 10 9 0 59 7 10 9 21 7 19 8 6 59 CDJ300 01 CDJ600 01 CDJ300 02 CDJ600 02 CDJ300 03 CDJ600 03...

Страница 46: ...DJ600 SPARE PARTS DIAGRAM V4 0 01 2010 34 42 41 21 44 9 55 54 47 39 46 48 45 40 43 56 49 50 51 52 53 59 59 21 60 10 34 58 19 9 61 57 7 64 21 34 63 62 19 10 65 9 66 7 CDJ300 04 CDJ600 04 CDJ600 05 CDJ3...

Страница 47: ...se depth adjustment of cutter n Lapped Dovetail joint too shallow move template comb towards the jig body by adjusting the lock stop n Lapped Dovetail joint too deep move template comb away from the j...

Страница 48: ...48 CDJ300 CDJ600 NOTES...

Страница 49: ...us improvement means that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE REC...

Страница 50: ...CDJ300 CDJ600 Please read these instructions before use Failure to follow the warnings and instructions may result in electric shock fire and or serious injury...

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