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VI. a - THE SMARTCHILL CONTROL - OVERVIEW:
This unit is equipped with our exclusive SmartChill

®

microprocessor control (Traulsen Blast Chill units
manufactured prior to 6/03 were equipped with the
DIGITRAUL II control, please refer to owner's manual
part number 375-60180-00 for more information).

The SmartChill

®

 controller provides the ability to:

Select the chill mode: By Product, By Time or By
Temperature (chill or freeze)

Display the current air and product temperatures
and time.

Monitor product temperatures with three smart
probes to reduce chances of freezing.

Select Soft Chill to reduce the chances of
freezing in the final phase of chilling.

Provide service diagnostics to quickly check
machine functions and control circuitry.

Send Chill

®

 Cycle data via an RS232 port to

SmartChill

®

 computer software, providing state

of the art HACCP data management.

VI. b - PRINTING CAPABILITY:
The standard printer provides the ability to:

Print data from the last chill cycle with time,
date, and temperature information.

Charts chill temperatures vs. time at intervals
that can be set by the supervisor.

The label printer can print a condensed 

"

LABEL

"

 type

of report with both PRODUCT and USER information.

VI. c - CONTROL BASICS:
Begin by choosing a selection from the menu that
appears on the control

'

s display by pressing the button

graphically connected to the display prompt.  Four
buttons are arranged on the left and four on the right.
For example, to select BY TEMP, press the second
button on the left.

VI. d - START-UP:
When power is turned ON to the blast chiller the start-
up screen below  appears.

VI. e - OVER TEMPERATURE:
An OVER TEMPERATURE situation occurs if interior
cabinet air temperature rises to 160

°

F or above.  The

unit will shut down and a service technician should be
notified.

VI. f - IN THE EVENT OF A POWER INTERRUPTION:
Following a power interruption, the system resumes
at the previous activity. A report will also be printed
containing the time of the power loss and the time of
power return.

VI. g - GETTING STARTED:
The Traulsen Blast Chiller is designed to chill its
respective capacity of hot product from 135

°

F down to

40

°

F in approximately 90 minutes if loaded in pans no

more than 2” deep. However, it is important to follow
all the preceding guidelines for product loading and
batching in order to duplicate this performance
on-site.

Once you have insured that product is properly loaded
into the pans and batched correctly, proceed to the
next section in order to correctly operate the SmartChill
controls chill feature modes.

VI. h - EZ START FEATURE:
All Traulsen Blast Chillers built after June 1, 2006
include an 

EZ-Start

  feature which allows a blast

chill batch to be initiated with the touch of a single
button located on the main menu.

Please note that in order to use this feature, one or
more of the food probes must first be placed into hot
product which is at least 40

°

F warmer than the interior

cabinet temperature

When using this feature the factory preset chill cycle
parameters are: Blast Chill, By Temperature, with a
product end-point of 37

°

F, and are not adjustable by

the operator.

VI. THE SMARTCHILL

®

 CONTROL

-10-

The SmartChill

®

 Controller

SmartChill

RBC100

VERSION X.XX

 MAIN MENU       AIR 41

°

F

BY TEMP

BY PROD 

BY TIME

  08:05:01

   MORE 

EZ START

Содержание KROGER RBC100

Страница 1: ...file with the service department In the event of any future questions you may have please refer to the model and serial number found on the name tag affixed to the unit Should you need service however call us on our toll free number 800 825 8220 between 7 30 am and 4 30 pm CST Monday thru Friday It is our pleasure to help and assist you in every possible way FORM NUMBER TR35850 REV 4 07 P N 375 60...

Страница 2: ...16 f Staring A Manual Defrost Page 16 g Printing Batch Chill Cycle Data Page 17 h Set Up Products Page 18 i Set Up Users Page 19 j Accessing The SYSPAR Page 20 k SYS PAR Page 21 SECTION 3 OTHER MISC VIII SmartChill Communications a Introduction Page 22 b System Requirements Page 22 c Operation Page 22 d Communicating With SmartChill Page 22 e Hardware Connection Page 22 IX Glossary Page 23 X Repla...

Страница 3: ...ght side for the drain tube Unit must be located on a level surface 2 Seal the unit to the floor see section III l for more details 3 Install the door ramp s see section III l for more details 4 Make condensate removal provisions see section III h for more details Note that two drain outlets are provided Please insure that the unused drain line is properly plugged to prevent leaks 5 Plug the power...

Страница 4: ...y the operator to confirm that both FDA critical control points were met in accordance with the current food code Concluding a Chill Cycle All Models 1 Upon each probe reaching target temperature 37 F an audible alarm will sound for 30 seconds and the probe number on the control display will continuously flash DONE 2 Press the button alongside the probe flashing DONE in order to conclude that prob...

Страница 5: ...ng 1 Product does not always need to be covered However before doing so please consider the following potential scenarios a If large loads of especially hot product are chilled there is the potential to freeze the coil b Loads of uncovered product that require especially long chilling times may have the potential to experience surface drying c Loads that are left uncovered in the chiller for long ...

Страница 6: ...ly removable nylon netting You should carefully inspect your Traulsen unit for dam age during delivery If damage is detected you should save all the crating materials and make note on the carrier s Bill Of Lading describing this A freight claim should be filed immediately If damage is subsequently noted during or immediately after installation contact the respective carrier and file a freight clai...

Страница 7: ... with receptacle should be provided by a certified electrician to assure that the computerized control is not adversely affected by the operation of other equipment Models RBC200 RBC200RT are normally provided with one RBC400 RBC400RT are provided with two grounded cordset NEMA 5 20P A dedicated 115 60 1 volt 20 amp grounded circuit should be provided by a certified electrician to assure that the ...

Страница 8: ...e sealant should be used around the perimeter of the base to comply with NSF International requirements After sealing the unit the enclosed ramp should then be installed III m ON OFF SWITCH The Traulsen Blast Chiller models are all equipped with a power ON OFF switch intended to cut power to the control as needed In the event of routine maintenance and or service is needed be certain to disconnect...

Страница 9: ...first discon nect electrical power to the cabinet and lift up the front louver assembly To lift this remove the two screws located on both sides at the bottom of the louver as sembly Once the screws are removed the panel can be pivoted upwards allowing full access to the front facing condenser for model RBC50 remove the four Phillips head screws from the front louver panel and lift off Vacuum or b...

Страница 10: ...day on site training in the proper operation of your Blast Chiller Contact your authorized Traulsen equipment dealer for pricing information V c SERVICE INFORMATION Before calling for service please check the following Is the electrical cord plugged in Is the fuse OK or circuit breaker on Is the ON OFF Power Switch in the ON position IV CARE MAINTENANCE cont d V c SERVICE INFORMATION cont d If aft...

Страница 11: ...ON to the blast chiller the start up screen below appears VI e OVER TEMPERATURE An OVER TEMPERATURE situation occurs if interior cabinet air temperature rises to 160 F or above The unit will shut down and a service technician should be notified VI f IN THE EVENT OF A POWER INTERRUPTION Following a power interruption the system resumes at the previous activity A report will also be printed containi...

Страница 12: ...s made in steps 1 thru 3 press the button to the right of where START is shown on the display The chill time will display in the lower left corner of the display Hr Min Sec hours minutes seconds NOTE You can return to the MAIN MENU at any time by pushing the button to the left of where MAIN is shown on the display When a programmed batch has reached completion the alarm will activate providing an ...

Страница 13: ...r only 3 BOTH Print probe report on both standard and label printers To continue chilling without printing either press the button to the left of where NONE is shown on the display To print a chill report for this probe press the button to the right of where RECORD is shown on the display To print a label for this probe press the button to the right of where LABEL is shown on the display To print ...

Страница 14: ...mpletion i e the timer has counted down to 0 00 00 the alarm will activate providing an audible notification buzzer This can be turned OFF by pressing the button to the right of where MUTE is shown on the display NOTE After completion of a batch the unit will return to normal refrigerated holding temperatures 37 F Product which was either BLAST or SOFT chilled may remain in the blast chiller Howev...

Страница 15: ...t you wish to chill is shown on the display press the button to the right of where this is shown to recall that product s chill paramaters and begin chilling If the product selected is being chilled BY TEMPERATURE the chill cycle time will be shown in the lower left corner of the display Hr Min Sec hours minutes seconds If the product selected is being chilled BY TIME the time remaining will be sh...

Страница 16: ...OAST MEAT SAUCE TOMATO BEEF TIPS MEAT GROUND SAUSAGE BROCCOLI MEAT LOAF SOUP BEAN CABBAGE STUFFED MEAT SLICED SOUP CREAM OF CELERY CARROTS MEAT WITH SAUCE SOUP POTATO CASSEROLE OATMEAL SOUP TOMATO CEREAL COOKED PASTA SOUP VEGETABLE CHICKEN DUMPLINGS PEAS SPAGHETTI CHICKEN PARTS PEPPERS STUFFED STARCH DISH CHICKEN POT PIE PORK STEAK CHOWDER CORN PORK CHOPS STEAK CHOPPED COLE SLAW POTATO MASHED STEA...

Страница 17: ...ted HOLD mode However a defrost can also be manually initiated by following the below procedure STEP ONE From the MAIN MENU select MORE by pressing the button to the right of where this is shown on the display The menu shown will then change to display additional menu options STEP TWO Press the button to the left of where DEFROST is shown on the display The menu will then change slightly to show R...

Страница 18: ...3 13 08 CYCLE TIME 358 MINUTES HIGHEST 140 F LOWEST 7 F TIME TO 70 F 45 MINUTES TIME TO 40 F 75 MINUTES STARTED 04 11 03 13 08 0 40 70 140 112 106 96 89 84 79 75 70 66 63 60 57 54 51 49 49 47 46 44 42 40 38 13 09 13 10 13 11 13 12 13 13 13 14 13 15 13 16 13 17 13 18 13 19 13 20 13 21 13 22 13 23 13 24 13 25 13 26 13 27 13 28 13 29 13 30 CHILL CYCLE REPORT MODE FREEZE FOOD PRODUCT SOUP VEGETABLE US...

Страница 19: ...ir associated endpoints please proceed by using the below procedure STEP ONE Select ENABLE DISABLE to choose what products are enabled from the Product List Only an enabled product is available to chill BY PRODUCT STEP TWO Select EDIT SETTINGS to adjust chill parameters for any product that has already been enabled BACK returns to SETUP STEP THREE After selecting ENABLE DISABLE use the UP or DOWN ...

Страница 20: ...o scroll through the alphabet one character at a time Press the button to the right of where NEXT is shown on the display to set this character and move on to the next letter repeating this until the new users name is complete NOTE BACK moves the cursor one space to the left to allow for editing Press the button to the right of where ENTER is shown on the display to save the new users name CANCEL ...

Страница 21: ...isor s PIN access or ID is set up Press the buttons to the left and right of where PASSWORD is shown on the display to scroll to the factory preset PIN of 57 Press the button to the right of where ENTER appears on the control to enter this PIN number The SETUP display menu is displayed NOTE If users have already been setup select the supervisor s name using the UP or DOWN keys On the next line use...

Страница 22: ...SOFT CHILL a BY TEMP 5 20 b BY TIME 10 90 c 2ND TEMP 10 40 9 FREEZE CHILL a TARGET 22 28 b AIR 32 20 c HOLD 10 40 d HIGH ALARM 20 45 e LOW ALARM 30 0 10 RESET a PARAMETERS YES NO 1 Last day is corrected for month and leap year VII OPERATING THE BLAST CHILL CONTROL SYSPAR 21 VII j SYSPAR SETTING THE VARIOUS CONTROL FEATURES By accessing SYSPAR system parameters the operator can adjust many control ...

Страница 23: ...b SYSTEM REQUIREMENTS IBM PC Pentium II 300mhz or greater Windows 95 98 2000 ME or NT operating system 10 x CD ROM Drive 64 MB RAM 800 x 600 display 24 bit color support VIII c OPERATION For more information and operation detail please refer to the SmartChill Communications User s Guide form number TR35853 VIII d COMMUNICATION WITH SMARTCHILL During communication with the SmartChill program on a P...

Страница 24: ...t Chill mode parameters apply a modification of some of the Chill settings during the final portion of the chill cycle if Soft Chill is selected Soft Chill provides additional protection against freezing of surfaces Oper An Operator is a user who is allowed to operate the chiller and make reports of chill cycles performed Print Allows a report of any Chill Cycle and probe to be printed Chillers eq...

Страница 25: ...5 60011 05 RBC100 200 400 LOCK KEEPER 346 60018 00 RBC100 200 400 LOCK KEEPER BRACKET 346 60019 00 RBC100 200 400 SMARTCHILL CONTROL KIT SER 60461 00 RBC100 DOOR HINGED RIGHT 200 60059 00 RBC100 TRAY SLIDE 342 60014 00 RBC100 PRINTER COVER 701 60741 00 ALL MODELS STANDARD PRINTER PAPER 400 60003 00 ALL MODELS LABEL PAPER 400 60004 00 ALL MODELS SMART PROBE 333 60331 00 RBC200 200RT LOUVER ASSEMBLY...

Страница 26: ...has been at tempted but no food probes are connected Unit automatically switches to IDLE mode XI f OVER TEMPERATURE Occurs when cabinet air temperature rises above 160 F Unit automati cally turns off all compressors fans and defrost heaters NOTE To reset control after an OVER TEMPERATURE alarm it is necessary to either turn OFF or unplug the unit XI g PRODUCT DETECTED W O CYCLE STARTED Occurs when...

Страница 27: ...D THE DESCRIPTION ON THE FACE HEREOF TRAULSEN SHALL HAVE NO OBLIGATION OR LIABILITY FOR CONSEQUENTIAL OR SPECIAL DAMAGES GROWING OUT OF OR WITH RESPECT TO THE EQUIPMENT OR ITS SALE OPERATION OR USE AND TRAULSEN NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT ANY OBLIGATION OR LIABILITY IN CONNECTION WITH THE EQUIPMENT OR ITS SALE OPERATION OR USE OTHER THAN AS STATED HEREIN INTERNATION...

Страница 28: ...enser as per instructions on page 6 d Refrigeration system failure unit will not cool after having been reset Call service for repair a Power was lost to the Blast Chill unit If product was inside the unit see the printout to determine if product temperature was compromised The printout will show the temperature before and after the interruption a Unit may be in a defrost cycle Batch programming c...

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