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Installation

RT-SVX33E-EN

25 

Compressor Crankcase Heaters

Each compressor is equipped with a crankcase heater. The 
proper operation of the crankcase heater is important to 
maintain an elevated compressor oil temperature during 
the “Off” cycle to reduce oil foaming during compressor 
starts. Oil foaming occurs when refrigerant condenses in 
the compressor and mixes with the oil. In lower ambient 
conditions, refrigerant migration to the compressor could 
increase. 

When the compressor starts, the sudden reduction in 
crankcase pressure causes the liquid refrigerant to boil 
rapidly causing the oil to foam. This condition could 
damage compressor bearings due to reduced lubrication 
and could cause compressor mechanical failures.

Before starting the unit in the “Cooling” mode, set the 
system switch to the “Off” position and turn the main 
power disconnect to the “On” position and allow the 
crankcase heater to operate a minimum of 8 hours.

Before closing the main power disconnect switch, insure 
that the “System” selection switch is in the “Off” position 
and the “Fan” selection switch is in the “Auto” position.

Close the main power disconnect switch and the unit 
mounted disconnect switch, if applicable. 

ReliaTel Controls

Upon power initialization, the RTRM performs self-
diagnostic checks to insure that all internal controls are 
functional. It also checks the configuration parameters 
against the components connected to the system. The 
Liteport LED located on the RTRM module is turned “On” 
within one second of power-up if internal operation is 
okay. 

Use one of the following “Test” procedure to bypass some 
time delays and to start the unit at the control panel. Each 
step of unit operation can be activated individually by 
temporarily shorting across the “Test” terminals for two to 
three seconds. The Liteport LED located on the RTRM 
module will blink when the test mode has been initiated. 
The unit can be left in any “Test” step for up to one hour 
before it will automatically terminate, or it can be 
terminated by opening the main power disconnect switch. 
Once the test mode has been terminated, the Liteport LED 
will glow continuously and the unit will revert to the 
“System” control.

Final Steps

Use the checklist provided below in conjunction with the 
checklist in 

“General Unit Requirements,” p. 18

, to ensure 

that the unit is properly installed and ready for operation.

Check all electrical connections for tightness and 
“point of termination” accuracy.

Verify that the condenser airflow is unobstructed.

Verify that the condenser fan and indoor blower turn 
freely without rubbing and are properly tightened on 
the shafts.

Check the supply fan belts for proper tension and the 
fan bearings for sufficient lubrication. If the belts 
require adjustment, or if the bearings need lubricating, 
refer to the maintenance section of this manual for 
instructions.

Verify that a condensate trap is installed and the piping 
is properly sized and pitched.

Verify that the correct size and number of filters are in 
place.

Inspect the interior of the unit for tools and debris and 
install all panels in preparation for starting the unit.

NOTICE: 

Compressors Failure!

Unit must be powered and crankcase heaters energized 
at least 8 hours BEFORE compressors are started. This 
will protect the compressors from premature failure. 

Содержание Voyager WS 150-24

Страница 1: ...nd training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature...

Страница 2: ...ate sections throughout this literature Read these carefully WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTIONs Indicates a poten...

Страница 3: ...lowing the instructions the risk of improper operation and or component damage will be minimized It is important that periodic maintenance be performed to help assure trouble free operation A maintena...

Страница 4: ...er FIYUCB Unit Disconnect FIYUDC 26 Powered Unpowered Convenience Outlet 27 Return Air Smoke Detector 28 Pre Start 31 Start Up 33 Maintenance 35 Troubleshooting 38 ReliaTel Controls 38 System Status C...

Страница 5: ...Filters2 E Hinged Access MERV 13 Filters2 Digit 17 Condenser Coil Protection 0 Standard Coil 1 Standard Coil With Hail Guard 2 Black Epoxy Pre Coated Coil 3 Black Epoxy Pre Coated Coil with Hail Guar...

Страница 6: ...mutually exclusive of each other 5 Must be ordered with Through the Base Electrical option or Horizontal Side Access and either Unit Mounted Disconnect or Circuit Breaker 6 ReliaTel Options Module is...

Страница 7: ...s e g conduit holes S A and R A openings and flue openings from the ambient air until the unit is ready for start up Note Do not use the unit s heater for temporary heat without first completing the s...

Страница 8: ...a zone sensor or thermostat input in order to operate the unit The flexibility of having several mode capabilitiesdepends uponthe type ofzone sensor or thermostat selected to interface with the RTRM...

Страница 9: ...l Dual Circuit Only Lead Lag is a selectable input located on the RTRM The RTRM is configured from the factory with the Lead Lag control disabled To activate the Lead Lag function simply cut the wire...

Страница 10: ...e sensing uncovered Wiring procedures vary according to the particular application and equipment involved Refer to the unit s wiring diagrams for proper connections Remote Zone Sensor BAYSENS075 This...

Страница 11: ...RT SVX33E EN 11 Unit Dimensions Figure 1 Typical installation clearances for single multiple unit applications WITHOUT ECONOMIZER 5 8 WITH ECONOMIZER 5 0...

Страница 12: ...15 16 1 2 11 16 56 48 1 2 6 13 16 122 5 16 85 5 16 54 13 16 SINGLE POINT POWER ENTRY 3 76MM DIA HOLE UNIT POWER WIRE 7 8 22 23MM DIA HOLE UNIT CONTROL WIRE FILTER ACCESS DOOR HORIZONTAL SERVICE GAUGE...

Страница 13: ...ure 5 Heat pump models 12 15 tons Duct flanges mount 7 7 16 down inside the curb on the 1 1 curb flanges Roofcurb is intended for downflow use only All dimensions are in inches millimeters 9 1 25 4 MM...

Страница 14: ...16 1 2 11 16 56 48 1 2 6 13 16 122 5 16 85 5 16 64 1 8 13 16 SINGLE POINT POWER ENTRY 3 76MM DIA HOLE UNIT POWER WIRE 7 8 22 23MM DIA HOLE UNIT CONTROL WIRE FILTER ACCESS DOOR HORIZONTAL SERVICE GAUG...

Страница 15: ...ure 10 Heat pump models 20 tons Duct flanges mount 7 7 16 down inside the curb on the 1 1 curb flanges Roofcurb is intended for downflow use only All dimensions are in inches millimeters 9 1 25 4 MM C...

Страница 16: ...ccess panel swing clearances SWING RADIUS C OD SECTION ACCESS PANEL THROUGH THE BASE ELECTRICAL SWING RADIUS A ID SECTION ACCESS PANEL TOP VIEW SHOWING THROUGH THE BASE ELECTRICAL UTILITY LOCATIONS AN...

Страница 17: ...56 36 WS 155 1982 634 515 377 456 56 36 WS 180 1982 634 515 377 456 56 36 WS 200 2107 674 485 400 590 57 35 WS 240 2107 674 485 400 590 57 35 Note Corner weights are given for information only Unit is...

Страница 18: ...perimeter flange and the supply and return air opening flanges General Unit Requirements The checklist listed below is a summary of the steps required to successfully install a commercial unit This ch...

Страница 19: ...nd protected power supply wiring to a field supplied installed disconnect switch and to the main power terminal block HTB1 in the unit control panel Install proper grounding wires to an earth ground N...

Страница 20: ...nfused disconnect switch UDC or circuit breaker UCB 2 Provide proper grounding for the unit in accordance with local and national codes Field Installed Control Wiring An overall layout of the various...

Страница 21: ...al to the unit Note Resistance in excess of 2 5 ohms per conductor can cause deviations in the accuracy of the controls 2 Ensure that the wiring between controls and the unit s termination point does...

Страница 22: ...ypical field wiring diagrams for optional controls ReliaTel only BAYSENS119 BAYSENS075 BAYSENS075 BAYSENS075 BAYSENS107 ASYSTAT666 ASYSTAT669 BAYSTAT023 BAYSENS073 BAYSENS109 ASYSTAT669 ASYSTAT669 BAY...

Страница 23: ...ample 1 illustrates two series circuits with two sensors in each circuit wired in parallel The square of any number of remote sensors is required Example 2 illustratesthreesensorssquaredinaseries para...

Страница 24: ...ckly determined and corrected before starting the unit by using an instrument such as an Associated Research Model 45 Phase Sequence Indicator and following the steps below Turn the field supplied dis...

Страница 25: ...ne of the following Test procedure to bypass some time delays and to start the unit at the control panel Each step of unit operation can be activated individually by temporarily shorting across the Te...

Страница 26: ...found on the unit nameplate and the N E C 4 Route low voltage class II control wiring through hole in base of unit but not through high voltage conduit Feedcontrolwiringthroughbushingprovided on side...

Страница 27: ...r including remote disconnects and discharge all motor start run capacitors before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Verify with a...

Страница 28: ...ned above proceed with the installation of the return air smoke detector as follows 1 Remove the smoke detector assembly from its shipping position in the indoor fan compartment This assembly is attac...

Страница 29: ...l be necessary to remove the barometric relief filter open the barometric relief damper and reach inside through the barometric relief outlet to access and connect the copper exhaust elbow to the smok...

Страница 30: ...te adherence to the maintenance procedures including recommended intervals between filter changes and coil cleaning is required Periodic checks and maintenance procedures must be performed on the smok...

Страница 31: ...t a time when a jumper is installed across the test terminals The unit will start the first test step and change to the next step every 30 seconds At the end of the test mode control of the unit will...

Страница 32: ...n the unit Service Facts plot the actual RPM step 1 and the BHP step 2a to obtain the operating CFM 3 If the required CFM is too low external static pressure is high causing motor HP output to be belo...

Страница 33: ...ompressor is phased correctly the suction pressure should drop and the discharge pressure should rise when the compressor starts and runs If a scroll compressor is rotating backwards it will not pump...

Страница 34: ...isconnect switch to the Off position or proceed to the next component start up procedure Final System Setup After completing all of the pre start and start up procedures outlined in the previous secti...

Страница 35: ...d to give the needed deflection 6 Compare the force scale reading Step 5 with the appropriate force value listed in Table 10 p 35 If the force reading is outside the range readjust the belt tension No...

Страница 36: ...ose access panels leaking piping connections etc Make sure that all retaining screws are reinstalled in the unit access panels once these checks are complete With the unit running check and record the...

Страница 37: ...ested below in the blanks provided 1 Complete Unit Model Number _____________________________________________________ __________________ 2 Unit Serial Number __________________________________________...

Страница 38: ...in verifying proper operation Make the necessary repairs and proceed to Steps 7 and 8 7 If no abnormal operating conditions appear in the test mode exit the test mode by turning the power Off at the...

Страница 39: ...oximately 0 75 Vdc Heating Failure voltage alternates between 32 Vdc 0 75 Vdc Cool Failure Measure the voltage between terminals J6 8 J6 6 Cool Operating approximately 32 Vdc Cool Off less than 1 Vdc...

Страница 40: ...e Sensor Below are some typical indoor temperatures and corresponding resistive values Test 2 Cooling Set Point CSP and Heating Set Point HSP The resistance of these potentiometers are measured betwee...

Страница 41: ...operation only The economizer and condenser fan cycling functions are disabled 1 Open and Lock the unit disconnect switch 2 Remove the Outside Air Sensor OAS from the condenser section of unit 3 Use...

Страница 42: ...al Not OK to Economize Fast Flash 1 2 Second On 2 Seconds Off Error Code Communications Failure Pulse Flash 2 Second On 1 2 Second Off Error Code 1 Flash Actuator Fault 2 Flashes CO2 Sensor 3 Flashes...

Страница 43: ...nnections 208 230 2313 1507 WS 150 240 60HZ Heat Pump with or without Dehumidification 460 575 2313 1508 WS 150 240 60HZ Heat Pump with or without Dehumidification Note Downflow and horizontal airflow...

Страница 44: ...l furnish without charge the required replacement compressor Warrantor s obligations and liabilities under this warranty are limited to furnishing F O B Warrantor factory or warehouse replacement part...

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