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32

 CLCH-SVX08C-EN

Troubleshooting

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WARNING

Hazardous Service Procedures!

The maintenance and troubleshooting procedures 
recommended in this manual could result in exposure 
to electrical, mechanical or other potential safety 
hazards. Always refer to the safety warnings provided 
throughout this manual concerning these procedures. 
Unless specified otherwise, disconnect all electrical 
power including remote disconnect and discharge all 
energy storing devices such as capacitors before 
servicing. Follow proper lockout/tagout procedures to 
ensure the power can not be inadvertently energized. 
When necessary to work with live electrical 
components, have a qualified licensed electrician or 
other individual who has been trained in handling live 
electrical components perform these tasks. Failure to 
follow all of the recommended safety warnings 
provided, could result in death or serious injury.

WARNING

Hazardous Gases and Flammable Vapors!

Exposure to hazardous gases from fuel substances have 
been shown to cause cancer, birth defects or other 
reproductive harm. Improper installation, adjustment, 
alteration, service or use of this product could cause 
flammable mixtures or lead to excessive carbon 
monoxide. To avoid hazardous gases and flammable 
vapors follow proper installation and set up of this 
product and all warnings as provided in this manual. 
Failure to follow all instructions could result in death or 
serious injury. 

Table 11. Troubleshooting gas heat sections

Symptom

Probable Cause

Recommended Action

Unit not running, no 
heat in building.

Loss of power, fuse blown, or 
circuit breaker tripped

Check the fuse/breaker panel and reset or replace the device.
Check the fuses if provided, in gas heat control panel and replace as needed.

Manual gas valve closed

Open the gas valve. There may be more than one manual gas valve in the piping system. 
Be sure to check all valves.

Thermostat not calling for heat

Repair or replace the thermostat, if defective.
Set thermostat to heating mode.

Safety switch tripped

Verify that one of the following safety switches has tripped:
• High Limit. This switch trips due to a high temperature condition in the gas heat 

section. Allow the air handler fan to run and cool heat exchanger. The switch must be 

manually reset when the heat exchanger cools.

• Airflow Interlock. This switch trips when there is no or very low airflow over the heat 

exchanger. Repair the air handler fan, if necessary. Also, check to see if the unit is 

running with a variable-frequency drive. The minimum speed may be set too low.

• High Pressure Gas. This switch trips if there is excessive gas pressure in the gas piping. 

Adjust the gas pressure regulator or contact the local gas utility. 

• Low Pressure Gas. This switch trips when there is very low gas pressure in the gas 

piping. Adjust the gas pressure regulator or contact the local gas utility.

Unit locked out on flame failure; 
“Alarm” LED illuminated on flame-
relay panel.

Press the Reset button to reset the flame relay and attempt to restart the gas heat 
module/section. If the unit continues to trip-out, see the troubleshooting symptom 
below.

Combustion airflow switch 
contacts may be open

The combustion air motor may be overloaded. Press the Reset button on back side of 
the combustion air blower motor.
The combustion air blower motor may be defective. Replace the motor.
The modulating gas valve end switch contacts may be open, indicating that the gas valve 
is not fully closed. Look for jammed linkages and repair as necessary. 
Replace the modulating gas valve and actuator.
Check airflow switch sensor tubes for clogging or obstruction. Remove debris to clear 
tubes.
Check exhaust flue for obstructions. Clear obstructions.
Check inlet air damper for obstructions. Clear obstructions.

Induced draft exhauster fan, if so 
equipped, airflow switch contacts 
may be open.

Check airflow switch sensor tubes for clogging or obstruction. Remove debris to clear 
tubes.
Check exhaust flue for obstructions. Clear obstructions.
Check if air balancing damper is closed. Open damper.
Check 3-phase wiring to unit for correct phasing.   Motor may be running backwards.

Unit only runs when 
service access door on 
piping vestibule is open

Combustion airflow switch 
contacts may be open.

Check combustion air inlet (into piping vestibule) for obstructions blocking entrance of 
combustion air. Remove obstructions or debris.

Содержание K01K12345

Страница 1: ...training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and...

Страница 2: ...n which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage o...

Страница 3: ...ion sizes for gas heat sections figure in Installation chapter Updated Duct Connection section in Installation chapter Added Gas heat internal piping penetration location and Gas heat external piping...

Страница 4: ...stalling Outdoor Flue Stacks 14 Installing Indoor Flue Stacks 15 Installing Rain Hood Combustion Air Inlet 15 Installing Flue Stack for Hurricane Applica tions 15 Duct Connections 16 Combustion Air Du...

Страница 5: ...handler section includes a nameplate label see Figure 1 which identifies the type of section customer tagging information the unit serial number the unit order number the build section position for in...

Страница 6: ..._________________________________________ Altitude Above Sea Level___________________________________________________________________ Calorific Value___________________________________________________...

Страница 7: ...gure 2 The external vestibule if required ships attached to the gas heat section Some heaters have gas train components in an internal vestibule see Figure 3 Refer to Table 2 for vestibule locations F...

Страница 8: ...25 560 Ext 50 1750 Ext 120 1000 Int 25 700 Ext 50 2000 Ext 120 1250 Int 25 860 Ext 57 560 Int 120 1500 Int 25 1000 Ext 57 700 Int 120 1750 Int 30 320 360 Int 57 860 Int 120 2000 Int 30 560 Int 57 100...

Страница 9: ...removed before assembly to the air handler Instruction Manuals Individual instruction manuals for all of the gas train components such as flame control relay valves pressure switches and actuators sh...

Страница 10: ...or units that will be installed indoors However when outdoor storage is necessary several things must be done to prevent damage Note Keep the equipment on the original wooden blocks skid for protectio...

Страница 11: ...ltage panel 61 61 61 61 61 61 61 61 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 64 D internal starter or VFD 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 E fan 48 48...

Страница 12: ...75 85 50 92 50 107 50 119 75 119 75 Width 93 50 100 00 112 50 125 50 125 50 140 50 140 50 154 50 182 00 Height for outdoor unit includes base drip lip b 69 25 75 00 75 00 84 38 94 13 97 63 112 63 124...

Страница 13: ...o the gas heat system if thesupply fan isshut off The gas heat system must not operate without the supply fan providing airflow All wiring must comply with applicable local and National Electric Code...

Страница 14: ...ove the flue from inside the unit once the unit is assembled Installation High Altitude Installations Adjustment of gas train linkages is not normally required However for high altitude installations...

Страница 15: ...r the combustion air opening ship loose and must be installed at the job site The assembly consists of the hood butyl tape and number 10 screws Install butyl tape between the hood and the side panel o...

Страница 16: ...additional static pressure of the inlet air duct may change the fuel air ratio slightly necessitating system adjustment Separated combustion can be a desirable option but will require more field insta...

Страница 17: ...on and Deadly Gases Never solder braze or weld on refrigerant lines or any unit components that are above atmospheric pressure or where refrigerant may be present Always remove refrigerant by followin...

Страница 18: ...he same side as the gas train located inside the piping vestibule Since the drain line is equipped with a shut off valve a condensate p trap is not required but may be installed for convenience to avo...

Страница 19: ...ield wiring poses FIRE and ELECTROCUTION hazards To avoid these hazards you MUST follow requirements for field wiring installation and grounding as described in NEC and your local state electrical cod...

Страница 20: ...power the transformer TRANS1 Low Voltage Wiring The gas heat control system requires a binary signal for on off control Provide an interlock in the start stop signal circuit with the air handler supp...

Страница 21: ...Wiring CLCH SVX08C EN 21 Figure 16 Natural gas 200 320 MBh 10 1 turndown...

Страница 22: ...Wiring 22 CLCH SVX08C EN Figure 17 Natural gas 360 1000 MBh 3 1 and 10 1 turndown and propane 200 1000 MBh...

Страница 23: ...Wiring CLCH SVX08C EN 23 Figure 18 Single phase natural gas and propane 1250 2000 MBh 3 1 and 10 1 turndown...

Страница 24: ...Wiring 24 CLCH SVX08C EN Figure 19 3 Phase propane and natural gas 1250 2000 MBh 3 1 and 10 1 turndown with power exhaust...

Страница 25: ...Wiring CLCH SVX08C EN 25 Figure 20 Natural gas and propane1250 2400 MBh 20 1 turndown...

Страница 26: ...w g Attach another manometer to the burner manifold if optional gauge or sensor is not selected to check the burner manifold pressure when the unit is operational Typical pressure should be between 2...

Страница 27: ...er assembly The following safety limit contracts should be closed HLl1 high temperature limit Al1 airflow interlock air handling fan should either be running or started 60 seconds after call for heat...

Страница 28: ...ignition transformer and automatic gas valves will energize With the manual gas cocks closed the burner should go into a safety lockout condition The flame safeguard will have to be reset manually Tur...

Страница 29: ...luminate The modulating gas valve actuator starts to open and the main light on the flame relay module should illuminate Note that it could take as long as 30 seconds for the actuator to fully open 6...

Страница 30: ...d drain any accumulated condensate 3 Check all electrical terminals for tight connections 4 Open all manual gas valves and ensure that these valves operate freely 5 Check the air shutter and modulatin...

Страница 31: ...densate from heat exchanger Weekly This task only needs to be done if the unit runs for extended hours at low fire Clean air inlet louver Monthly Use brush and vacuum cleaner Clean combustion air blow...

Страница 32: ...gh Limit This switch trips due to a high temperature condition in the gas heat section Allow the air handler fan to run and cool heat exchanger The switch must be manually reset when the heat exchange...

Страница 33: ...quate grounding and that it is properly located in the flame Also ensure that temperature at flame rod insulator is no greater than 500 F 260 C Perform Ignition Interference Test per component manufac...

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Страница 36: ...and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingers...

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