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 18-CD31D1-5

Installer’s Guide

CONTROL AND SAFETY SWITCH  

ADJUSTMENT

LIMIT SWITCH CHECK OUT

The limit switch is a safety device designed to close the gas 

valve should the furnace become overheated.  Since proper 

operation of this switch is important to the safety of the 

unit, it 

must be checked out on initial start up by the 

 installer

.

To check for proper operation of the limit switches, set the 

thermostat to a temperature higher than the indicated 

temperature to bring on the gas valve.  Restrict the airflow 

by blocking the return air or by disconnecting the blower.  

When the furnace reaches the maximum outlet tempera-

ture as shown on the rating plate, the burners must shut 

off.  If they do not shut off after a reasonable time and over-

heating is evident, a faulty limit switch is probable and the 

limit switch must be replaced.  After checking the operation 

of the limit control, be sure to remove the paper or card-

board from the return air inlet, or reconnect the blower.

INDOOR BLOWER TIMING

Heating: 

The Integrated Furnace Control (IFC) controls 

the variable speed indoor blower.  The blower “on” time is 

fixed at 45 seconds after ignition.  The FAN-OFF period 

is field selectable by dip switches S7-3 and S7-4 on the 

Integrated Furnace Control at 90, 120, 150, or 180 seconds.  

The factory setting is 90 seconds (See unit wiring diagram).

Cooling: 

The fan delay-off period is set by dip switches on 

the Integrated Furnace Control.  The options for cooling 

delay off is field selectable by dip switches S4-1 and S4-2.
The following table and graph explain the delay-off set-

tings:

TABLE 12    COOLING OFF - DELAY OPTIONS

SWITCH SETTINGS

SELECTION

NOMINAL

AIRFLOW

S4-1 - OFF

S4-2 - OFF

NONE

SAME

S4-1 - ON

S4-2 - OFF

1.5 MINUTES

100% *

S4-1 - OFF

S4-2 - ON

3 MINUTES

50%

S4-1 - ON

S4-2 - ON

**

50 - 100%

WARNING

!

Disconnect power to the unit before removing the blower 

door.  Failure to follow this warning could result in prop-

erty damage, personal injury or death.

This unit is equipped with a blower door switch which cuts 

power to the blower and gas valve causing shutdown when 

the door is removed.  Operation with the door removed or 

ajar can permit the escape of dangerous fumes.  All panels 

must be securely closed at all times for safe operation of the 

furnace.

NOTE:   

Direct drive motors have bearings which are permanently 

lubricated and under normal use, lubrication is not recom-

mended.

ROOM AIR THERMOSTAT  

HEAT ANTICIPATOR ADJUSTMENT

Set the thermostat heat anticipator according to the current 

flow measured, or the settings found in the notes on the 

furnace wiring diagram (found inside the furnace casing).

INSTRUCTIONS TO THE OWNERS

In the event that electrical, fuel, or mechanical fail-

ures occur, the owner should immediately turn the 

gas supply off at the manual gas valve, located in the 

burner compartment (See Figure 27). 
Also turn off electrical power to the furnace and con-

tact the service agency designated by your dealer.

WARNING

!

Should overheating occur, or the gas supply fail to shut 

off, shut off the gas valve to the unit before shutting off 

the electrical supply.  Failure to follow this warning could 

result in property damage, personal injury, or death.

OFF

50%

50%

80%

Dehumidify

Efficiency

Fast Cooling

minute

minutes

7.5 

minutes

100% if necessary

OFF

See Wiring Diagram on the unit or in the Service Facts  

for complete wiring setup for Enhanced Mode.

  * -  This setting is equivalent to BAY24X045 relay ben-

efit.

 ** -  This selection provides ENHANCED MODE, which 

is a ramping up and ramping down of the blower 

speed to provide improved comfort, quietness, 

and potential energy savings. See Wiring Diagram 

notes on the unit or in the Service Facts for com-

plete wiring setup for ENHANCED MODE.  The 

graph which follows, shows the ramping process.

WARNING

!

 

EXPLOSION HAZARD!

PROPANE GAS IS HEAVIER THAN AIR AND MAY COL-

LECT IN ANY LOW AREAS OR CONFINED SPACES. IN 

ADDITION, ODORANT FADE MAY MAKE THE GAS UNDE-

TECTABLE EXCEPT WITH A WARNING DEVICE.  IF THE 

GAS FURNACE IS INSTALLED IN A BASEMENT, AN EXCA-

VATED AREA OR A CONFINED SPACE, IT IS STRONGLY 

RECOMMENDED TO CONTACT A GAS SUPPLIER TO 

INSTALL A GAS DETECTING WARNING DEVICE IN CASE 

OF A GAS LEAK

NOTE:

  The manufacturer of your furnace does NOT test any 

detectors and makes no representations regarding any brand 

or type of detector.

Содержание *DD2B060A9V3VA

Страница 1: ...Category I Venting Guide Pub No 18 CH23D1 latest version Horizontal Conversion for these furnaces may be left or right side rotation ALL phases of this installation must comply with NATIONAL STATE AN...

Страница 2: ...temperature rise and venting according to the manufacturer s instructions 10 This product must be gas piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts Safety signal word...

Страница 3: ...hese instructions Category I defined on page 13 CAUTION To prevent shortening its service life the furnace should not be used as a Construction Heater during the finish ing phases of construction unti...

Страница 4: ...ONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D UD2B060A9V3VB UD2B080A9V3VB UD2B100A9V3VB 17 1 2 9 5 8 16 1 4 16 UD2C080A9V4VB UD2C080B9V4VB UD2C100A9V5VB UD2C100B9V5VB 21 13 1 16 19 3 4 19 1 2 UD2D12...

Страница 5: ...h 1 Rev 0 DD2 9V OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES MODEL DIM A DIM B DIM C DIM D DD2B060A9V3VA DD2B080A9V3VA 17 1 2 9 5 8 16 1 4 16 DD2C100A9V5VA 21 13 1 16 19 3 4 19 1 2 DD2D120A9V5VA 24 1...

Страница 6: ...The coil and furnace must be fully supported when used in the horizontal Three brackets with screws are included with downflow furnaces for installation to stabilize and secure the furnace and TXC cas...

Страница 7: ...ated caulked vapor bar rier etc may need additional air provided as described for confined space Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equip...

Страница 8: ...a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these winter air condition ers...

Страница 9: ...applications When the upflow furnace is installed in the horizontal right or left application and a close coupled less than 36 return duct is attached to the bottom side of the furnace as shown in Fi...

Страница 10: ...or upflow 5 ton airflow models where the airflow requirement exceeds 1800 CFM Models will require re turn air openings and filters on 1 both sides or 2 one side and the bottom or 3 just the bottom The...

Страница 11: ...the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 17 20 e Reinstall the furnace filter in the side position by inserting the chamfe...

Страница 12: ...CUT ON LINE INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter A score line and the words CUT HERE are located on the end of the fil...

Страница 13: ...0X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Location dimension is from end of duct to the screw holes for the bracket VENT PIPING These furnaces have been classified as Fan Assisted Combustion System Category...

Страница 14: ...ight determined by National Fuel Gas Code or local codes It should be capped properly to prevent rain water from entering the vent Roof exit should be wa terproofed 7 Use type B double wall vent when...

Страница 15: ...injury or death Make wiring connections to the unit as indicated on en closed wiring diagram As with all gas appliances using electrical power this furnace shall be connected into a permanently live e...

Страница 16: ...16 18 CD31D1 5 Installer s Guide FIELD WIRING DIAGRAMS...

Страница 17: ...18 CD31D1 5 17 Installer s Guide FIELD WIRING DIAGRAMS...

Страница 18: ...N Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly NOTE Maximum pressure to the gas valve for natural gas is 13 8 W C Minimum pr...

Страница 19: ...high HI adjustment regulator cover screw a To increase outlet pressure turn the regulator ad just screw clockwise b To decrease outlet pressure turn the regulator ad just screw counterclockwise c Adj...

Страница 20: ...YHALT Kit High Altitude Accessory Kit listed in PRODUCT DATA Installation of this furnace at altitudes above 2 000 ft 610m shall be in accordance with the local codes or in the absence of local codes...

Страница 21: ...thermostat contacts close signaling the control module to run its self check routine After the control mod ule has verified that the 1st stage pressure switch contacts are open and the limit switch es...

Страница 22: ...ng shutdown when the door is removed Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operation of the furnace...

Страница 23: ...ntrol module has shut the system down and gone into lockout the system must be manually reset before the unit will restart To reset turn the system power off then on then off and then on again within...

Страница 24: ...h stuck closed 3 1st stage pressure switch is open not closing 4 Open thermal limit or open rollout 5 Open low voltage fuse 6 1st stage pressure switch opened 5 times within one cycle 1 hour lockout 7...

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